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76261 - Bohler ER70S-6 Solid MIG Wire .045 Inch 20kg Spool

$5.40/kg Save 29% ($1.54)$3.86/kg20 kg spool — $77.20

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OVERVIEW

Bohler Steel S6 Solid MIG Wire – .045" Diameter

Elevate your welding projects with the reliability of Bohler Steel's S6 MIG Wire. This .045-inch diameter solid wire is an ER70S-6 classification consumable designed for the Gas Metal Arc Welding (GMAW) process. It is widely recognized for its excellent feeding characteristics and stable arc, making it a preferred choice for welders working on structural steel, general fabrication, and heavy machinery.

The wire features a precision copper coating that serves multiple purposes. Primarily, it ensures low friction as the wire passes through the liner and contact tip, which is essential for maintaining a stable arc and consistent wire stick-out. Additionally, the coating aids in current transfer, ensuring efficient energy use and optimal bead profile. The chemical composition includes elevated manganese and silicon, providing excellent wetting action and a fluid puddle that ties in smoothly at the toes of the weld.

This specific SKU comes in a 20kg (44lb) spool, offering a significant advantage over standard 33lb or 15kg spools for industrial users. The extra material allows for longer continuous welding runs, which is particularly beneficial for robotic welding cells or long-seam structural welding. Whether you are welding in the flat or horizontal position, or utilizing pulsed MIG parameters for out-of-position work, this Bohler wire delivers high-impact toughness and reliable mechanical properties.

Technical Performance

  • Arc Stability: Smooth transfer with minimal spatter reduces post-weld grinding.
  • Application Range: Ideal for single and multi-pass welding on mild and medium tensile steels.
  • Compatibility: Suitable for use with standard CV power sources and advanced pulse-on-pulse machines.
Additional Information
Brand:Bohler
Diameter:0.045 in
Grade:S6 Copper Coated
Packaging:20 kg Spool
Packaging Description:20kg-spool
AWS Spec:ER70S-6
Weld Process:MIG (GMAW)
Polarity:DC
Material Composition:Mild Steel
Wire Diameter:0.045"
Wire Type:Solid
Shielding Gas Requirement:CO2, Argon/CO2 Mix
Spool Size:20 kg
AWS Classification:ER70S-6
Wire Finish:Copper-coated
Welding Position:All Position
Item:MIG wire

INCLUDED

  • 1 x 20kg Spool of Bohler ER70S-6 .045" MIG Wire

APPLICATIONS

  • Structural steel fabrication and erection
  • Robotic and automated welding cells
  • Heavy equipment and machinery manufacturing
  • Automotive component production
  • General industrial fabrication
  • Welding of thick-walled pipes and vessels

FAQ

This wire is classified as ER70S-6.

It can be used with 100% CO2 for deeper penetration or an Argon/CO2 mix (e.g., 75/25 or 90/10) for a smoother arc and less spatter.

This is a 20kg spool, which is approximately 44 lbs.

Yes, the excellent feeding characteristics and consistent winding make it optimally suited for robotic welding applications.

The wire diameter is 0.045 inches (1.2mm).

No, this is a solid MIG wire requiring external shielding gas.

It is designed for welding unalloyed and fine-grained carbon steels (mild steel).

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