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Walter 2-1/2" Mini Flap Disc 120 Grit TR Mount (Pack of 5)

$80.26/ea $102.46/2 per each only $51.23/eaSave 36%

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OVERVIEW

Master Tight Spaces with Walter 04A262V Mini Flap Discs

For welders and fabricators, the finishing stage is just as critical as the weld itself. The Walter 04A262V 2-1/2" Flap Disc (Grit 120) is your go-to solution for achieving professional-grade results in hard-to-reach areas. Standard angle grinders are powerful, but they often lack the finesse and maneuverability needed for detailed work inside pipes, channels, or intricate assemblies. This compact flap disc mounts easily to your die grinder or mini-sander, giving you the power of a flap disc with the precision of a detail tool. Sold in a convenient pack of 5, these discs are a workshop essential for anyone who takes pride in a clean, finished product.

The 120 grit abrasive is perfect for blending TIG welds, removing heat tint, and smoothing out surface irregularities without gouging the base metal. Unlike solid grinding wheels that can be harsh and unforgiving, the layered flap design provides a softer touch and cooler cutting action. This is particularly important when working with heat-sensitive materials like stainless steel or thin-gauge aluminum, where preventing warping and discoloration is paramount. The flaps wear down gradually to reveal fresh abrasive grain, ensuring that the disc cuts consistently from the first spark to the last.

Speed and convenience are built into the design with the industry-standard "TR" (Type R) roll-on/roll-off button. This plastic fastener allows you to twist the disc on and off your backing pad instantly. When you're in the middle of a job, you don't want to be fumbling with wrenches or keys. The TR system keeps you working. Furthermore, Walter's reputation for quality means these discs are balanced and durable. They resist glazing and loading, even when working on softer metals like aluminum, which often clog lesser abrasives. This "non-loading" characteristic extends the life of the disc and ensures you get the most value out of every pack.

Whether you are cleaning up a custom exhaust manifold, finishing a stainless steel handrail, or prepping a surface for coating, the Walter 04A262V delivers. It transforms the tedious task of detail sanding into a quick, efficient process. By combining the longevity of a flap disc with the agility of a small diameter wheel, Walter helps you achieve a seamless finish on every project. Add this 5-pack to your consumables locker and experience the difference that premium abrasives make in your daily fabrication tasks.

Additional Information
Brand:Walter Surface Technologies
Grit:120
Diameter:2.5"
Packaging Description:5 per pak
Used To Grind:Steel or Stainless or Aluminum
Used To Sand:Steel, Stainless Steel, Aluminum
Mounting Type:TR Button (Plastic)
Product Type:Mini Flap Disc
Application:Finishing, Blending

INCLUDED

  • 5 x Walter 2-1/2" Flap Discs (Grit 120) with TR Button

APPLICATIONS

  • Weld Blending: Ideal for smoothing out small welds and tack welds in confined areas.
  • Surface Finishing: Creates a uniform surface finish on steel, stainless steel, and aluminum.
  • Deburring: Removes sharp edges and burrs from machined or cut parts.
  • Contour Work: Flexible flaps conform to curved surfaces and irregular shapes better than solid wheels.
  • Maintenance & Repair: Perfect for cleaning and restoring metal parts in MRO applications.

FAQ

This flap disc has a diameter of 2-1/2 inches, making it suitable for small tools and tight spaces.

It features a 120 Grit abrasive, which is designed for fine finishing and blending rather than heavy stock removal.

It uses a plastic "TR" button (Type R) system, which allows for quick roll-on/roll-off mounting without tools.

Yes, this Walter flap disc is compatible with aluminum, as well as steel and stainless steel.

This product is sold as a package of 5 flap discs.

While it can remove rust, the 120 grit is quite fine. For heavy rust removal, a coarser grit (like 40 or 60) would be more efficient.

It is typically used with a die grinder or a right-angle die grinder equipped with a compatible TR backing pad.

Yes, the flap design ensures that fresh abrasive is constantly exposed, providing a uniform finish throughout the life of the disc.
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