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Walter 2.5 Inch Mini Flap Disc 40 Grit Type R

$15.28/ea $97.60/10 per each only $9.76/eaSave 36%

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OVERVIEW

Get Into Tight Spots with the Walter 2-1/2" Flap Disc

Every welder knows the frustration of trying to grind a weld in a corner where a standard 4-1/2" angle grinder just won't fit. The Walter 04A254 2-1/2" Flap Disc is the solution you've been looking for. This compact powerhouse attaches to your die grinder using a standard Type R (TR) backing pad, giving you the reach and maneuverability to clean up welds, remove spatter, and blend surfaces in the most awkward angles of your fabrication projects. With a coarse 40 grit abrasive, this disc is built to eat metal fast, making short work of heavy beads and rough surfaces.

Why choose a flap disc over a traditional flat sanding pad for your die grinder? It comes down to life and feel. Flat pads heat up quickly and load up with material, often failing before the job is done. The Walter flap disc design runs cooler because the overlapping flaps allow air to circulate, preventing heat buildup that can warp thin sheet metal or discolor stainless steel. The cushioned feel of the flaps also gives you better control, reducing the risk of gouging your workpiece or undercutting the weld. It’s the perfect balance of aggression and finesse.

The "TR" plastic button mounting system is a favorite among fabricators for a reason: speed. A simple twist is all it takes to lock the disc in place or remove it. No wrenches, no keys, no hassle. This means you can switch from this 40 grit stripping disc to a finer grit for polishing in a heartbeat. Whether you are working on custom automotive exhaust, repairing agricultural equipment, or doing architectural metalwork, this Walter mini flap disc is an essential addition to your tool arsenal. It handles steel, stainless, and aluminum with equal ease, ensuring you don't need to carry three different types of discs for one job.

Why Welders Love It:

  • Aggressive Cut: 40 grit removes material quickly, perfect for leveling welds.
  • Cool Running: Flap design dissipates heat, protecting your base metal.
  • Quick Change: TR mount lets you swap discs with a simple twist of the wrist.
Additional Information
Brand:Walter Surface Technologies
Diameter:2.5"
Grit:40
Used To Grind:Steel or Stainless or Aluminum
Mounting Type:TR (Type R) Plastic Button
Product Type:Mini Flap Disc
Application:Weld blending, Finishing, Stock removal
Packaging Description:10 per each

INCLUDED

  • 1x Walter 2-1/2" Flap Disc - 40 Grit (TR Mount)

APPLICATIONS

  • Grinding and leveling small welds in tight corners
  • Surface preparation on steel, stainless steel, and aluminum
  • Deburring machined parts and profiles
  • Blending imperfections on contoured surfaces
  • Removing rust, paint, and scale from hard-to-reach areas

FAQ

You will need a die grinder (air or electric) equipped with a 2-1/2" backing pad that accepts Type R (TR) roll-on attachments.

The 'TR' button refers to the plastic threaded mounting system on the back of the disc. It is compatible with standard Type R or Roloc-style quick-change backing pads.

Yes, this Walter flap disc is designed for use on aluminum, as well as steel and stainless steel. Its flap design helps prevent loading, which is common with soft metals like aluminum.

No, 40 grit is a coarse abrasive intended for heavy stock removal and initial weld blending. For a smooth final finish, you would typically follow up with finer grits (e.g., 60, 80, or 120).

Mini flap discs last significantly longer than single-layer sanding discs because they have multiple layers of abrasive cloth. They also provide a more consistent finish and run cooler.

This specific disc has a diameter of 2-1/2 inches (approx. 63.5mm).

No, the backing pad is sold separately. This SKU includes the abrasive flap disc only.

CATALOGUE & SPEC SHEETS

Safety Data Sheet
Google Rating
4.9
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