Skip to Main Content
Canadian
Canadian owned and operated

Walter ZIP ALU 4-1/2 Inch Type 27 Cut-Off Wheel for Aluminum

$9.74/ea $155.25/25 in a pak only $6.21/eaSave 36%

Usually ships within 3-5 business days

OVERVIEW

Precision Cutting for Aluminum Fabrication

Achieving a clean, precise cut is the first step in any successful welding project. When working with aluminum, this is often easier said than done due to the metal's tendency to melt and gum up abrasive wheels. The Walter ZIP ALU Type 27 Cut-Off Wheel (11U142) is the welder's choice for preparing aluminum materials. Designed with a proprietary blend of abrasives, this wheel cuts freely and coolly, preventing the loading that causes standard wheels to fail prematurely.

The Type 27 shape of this wheel features a depressed center, which allows the locking nut to sit recessed. This design is ideal for working at tight angles or when flush cutting is required to remove risers or trim excess material. Measuring 4-1/2 inches in diameter and a razor-thin 3/64 inches thick, the ZIP ALU minimizes the heat input into the base metal. This is critical when working with aluminum, as excess heat can alter the material's properties and lead to warping. The fast cutting action ensures you get a clean edge that requires minimal deburring or secondary preparation before welding.

Walter's commitment to quality means you get a wheel that is not only fast but also incredibly safe and long-lasting. The reinforced structure ensures stability at high RPMs, giving you confidence during difficult cuts. Unlike general-purpose wheels that struggle with non-ferrous metals, the ZIP ALU maintains its cutting aggression from the first cut to the last. It effectively eliminates the frustration of "bouncing" or "skating" on the surface, biting into the material immediately for a controlled and precise cut.

Whether you are building aluminum trailers, repairing boat hulls, or fabricating custom automotive parts, the right abrasive makes all the difference. The ZIP ALU 11U142 reduces downtime associated with wheel changes and cleaning clogged discs. It is the ultimate solution for welders who demand efficiency and quality in their consumables. Experience the difference of a wheel dedicated to the unique properties of aluminum and take your fabrication work to the next level.

Additional Information
Brand:Walter Surface Technologies
Diameter:4.5"
Thickness:.045
Used To Cut:Aluminum
Wheel Type:Type 27 (Depressed Center)
Application:Aluminum, Non-ferrous metals
Grit Type:Specialized Aluminum Blend
Packaging Description:25 in a pak
Arbor (in):7/8"

INCLUDED

  • 1 x Walter ZIP ALU 4-1/2" Type 27 Cut-Off Wheel

APPLICATIONS

  • Cutting aluminum sheets and profiles
  • Fabrication of non-ferrous alloys (copper, brass)
  • Automotive aluminum repair
  • Marine aluminum fabrication
  • General metalworking with soft metals
  • Flush cutting risers and excess material

FAQ

ZIP ALU is specially formulated with abrasives that prevent clogging and loading when cutting soft metals like aluminum, whereas standard ZIP wheels are optimized for steel and stainless.

While it can cut stainless steel, it is designed for aluminum. For the best performance and life on stainless, we recommend using the Walter ZIP Stainless or standard ZIP wheels.

The Type 27 depressed center design provides greater rigidity and allows for flush cutting, as the mounting nut is recessed within the wheel's center.

The Walter 11U142 is 3/64 inches thick, which allows for extremely fast, cool cuts with minimal material loss.

No, this is a Type 27 reinforced cut-off wheel designed to be mounted directly on a standard 4-1/2" angle grinder with the appropriate flanges.

No, the ZIP ALU is designed to cut cleanly without leaving residue that would negatively affect subsequent welding processes, provided standard cleaning practices are followed.

Always check the label on the wheel itself, but standard 4-1/2" Walter ZIP wheels are typically rated for around 13,300 RPM. Ensure your grinder does not exceed the rating.

Yes, the ZIP ALU is excellent for cutting both sheet and plate aluminum, as well as profiles and solids, thanks to its non-clogging design.

CATALOGUE & SPEC SHEETS

Spec Sheet
Safety Data Sheet
Google Rating
4.9
Based on35reviews
×
js_loader