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Walter ZIP ALU 4.5 Inch Type 27 Aluminum Cutting Wheel 5-Pack

$51.12/ea $163.15/5 per each only $32.63/eaSave 36%

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OVERVIEW

Cut Aluminum Without the Headache

If you have ever tried to cut aluminum with a standard cutting wheel, you know the frustration. One minute you are cutting, and the next, your wheel feels like it's sliding over the metal instead of slicing through it. That is called "loading," where the aluminum gets hot, melts, and gums up your wheel. It kills your productivity and ruins your consumables. Enter the Walter ZIP ALU™. This isn't just another cutting wheel; it is a problem-solver designed specifically for the unique challenges of aluminum and non-ferrous metals.

The secret is in the blend. Walter has engineered these wheels to cut cool and fast, preventing the metal from sticking to the abrasive. This means you get a clean, consistent cut from the first spark to the nub. Because it doesn't clog, you don't have to push as hard, which keeps you safer and stops your grinder from bogging down. The Type 27 depressed center design is a favorite among pipe welders and fabricators because it allows you to get flush against the workpiece. Whether you are trimming a casting, cutting aluminum diamond plate, or prepping a joint for TIG welding, this wheel gives you the control you need.

At just 3/64" thick, the ZIP ALU™ removes minimal material. Why does that matter? Less material removed means less dust, less noise, and most importantly, less heat. Heat is the enemy when working with aluminum, and this thin profile keeps things cool. This pack contains 5 wheels, making it a perfect grab-and-go option for your truck or toolbox. You stop wasting time changing out glazed wheels and start getting more cuts per dollar.

Don't settle for using a steel wheel on aluminum—it's dangerous and inefficient. Upgrade to the ZIP ALU™ and feel the difference of a tool made for the job. It cuts through aluminum, copper, and brass like butter, leaving a clean edge that requires minimal deburring before you lay down your bead. It’s the professional choice for a reason.

Additional Information
Brand:Walter Surface Technologies
Diameter:4.5"
Thickness:.045
Arbor In:7/8"
Used To Cut:Aluminum
Packaging Description:5 per each
Wheel Type:Type 27 (Depressed Center)
Application:Aluminum, Non-ferrous metals
Max RPM:13300
Grit Type:Specialized Aluminum Oxide Blend

INCLUDED

  • 5 x Walter ZIP ALU™ 4-1/2" Cutting Wheels (Type 27)
  • Safety Information Sheet

APPLICATIONS

  • Cutting aluminum sheets, plates, and extrusions
  • Slicing non-ferrous metals like copper and brass
  • Flush cutting applications requiring a depressed center hub
  • Fabrication of aluminum structures and vessels
  • Automotive and marine aluminum repair
  • HVAC installation involving aluminum ducting or piping

FAQ

Aluminum is a soft, low-melting-point metal. Standard wheels generate heat that causes the aluminum to melt and clog (load) the abrasive grains, rendering the wheel useless. The ZIP ALU is formulated to prevent this loading.

The Type 27 'depressed center' allows the locking nut to sit recessed within the wheel profile. This enables flush cutting against surfaces and provides added rigidity to the wheel center.

While it can physically cut steel, it is optimized for soft metals. Using it on hard stainless steel will result in very rapid wheel wear. For stainless, use the standard ZIP or ZIP Stainless wheels.

These wheels are 3/64" thick (approximately .045"), which is considered an ultra-thin cutting wheel for fast, low-heat cutting.

Walter ZIP wheels are generally manufactured to be contaminant-free, but for critical nuclear or food-grade applications, always check the specific batch certification. However, the primary focus of this wheel is non-loading on aluminum.

Always check the label on the physical wheel, but standard 4-1/2" abrasive wheels are typically rated for a maximum of 13,300 RPM.

No, the ZIP ALU is designed to cut freely without external lubricants. Adding wax is unnecessary and may actually hinder the performance of the engineered abrasive matrix.

No, this is a cutting wheel (Type 27). It is designed for slicing through material, not for surface grinding. Using it for heavy grinding can be dangerous.
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