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Walter ZIP ALU 5-Inch Aluminum Cutting Wheel (5-Pack)

$52.56/ea $167.70/5 per each only $33.54/eaSave 36%

Usually ships within 3-5 business days

OVERVIEW

Cut Aluminum Like Butter, No Clogging Required

Every welder knows the frustration of taking a standard cutting wheel to a piece of aluminum. One minute you're cutting, and the next, your wheel is glazed over with melted metal, vibrating like crazy and refusing to cut any deeper. It’s a waste of time and a waste of wheels. Enter the Walter ZIP ALU™ 5-inch cutting wheel—the game-changer you’ve been waiting for. This isn't just another abrasive disc; it's a specialized tool built to handle the gummy, sticky nature of aluminum without breaking a sweat.

The secret lies in the unique abrasive blend that Walter has developed. It’s designed to self-lubricate and shed soft metal particles as it spins, meaning the cutting face stays sharp and open. You get a smooth, aggressive cut from the first spark to the nub. With a thickness of just 3/64", this wheel slices through material with surgical precision. You aren't grinding your way through; you're zipping through. This thin kerf means less metal turns to dust, less heat builds up in your workpiece, and you get a straighter cut with barely any burr to clean up afterwards.

Why struggle with hacksaws, plasma cutters that leave messy edges, or wheels that just can't hack it? The ZIP ALU™ is perfect for those custom aluminum fabrication jobs, boat repairs, or diamond plate work. It runs cool, which saves your material from heat discoloration, and it runs true, saving your wrists from fighting the grinder. Plus, because it doesn't clog, one wheel lasts significantly longer than you'd expect, saving you money in the long run.

This 5-pack is the perfect size to toss in your bag so you're always ready for non-ferrous jobs. Whether you are cutting tubing, sheet, or bar stock, the Walter ZIP ALU™ gives you the confidence to tackle aluminum projects with the same speed and ease as mild steel. Stop fighting your tools and start getting better results with a wheel that actually works with you.

Additional Information
Diameter:5"
Thickness:3/64"
Arbor In:7/8"
Used To Cut:Aluminum, Non-Ferrous Metals
Packaging Description:5 per pack
Brand:Walter Surface Technologies
Wheel Type:Type 1
Max RPM:12,200
Material Application:Aluminum, Aluminum Alloys, Non-Ferrous Metals

INCLUDED

  • 5 x ZIP ALU™ Cutting Wheels (5" x 3/64" x 7/8")

APPLICATIONS

  • Cutting aluminum sheets, plates, and extrusions
  • Fabrication of aluminum structures and frames
  • Marine and boat repair (aluminum hulls)
  • Automotive aluminum body work
  • Cutting copper, brass, and other non-ferrous alloys
  • Sizing aluminum tubing and piping

FAQ

While the ZIP ALU is capable of cutting ferrous metals like steel and stainless steel, it is specifically formulated for soft metals. Using it on hard steel will result in faster wheel wear compared to a standard ZIP wheel. For steel, we recommend the standard Walter ZIPCUT.

No, the proprietary abrasive formulation is designed to cut cool and prevent clogging without the need for external lubricants or waxes, keeping your workpiece clean.

The 11U052V wheel features a standard 7/8" arbor, making it compatible with most 5-inch angle grinders on the market.

Aluminum has a low melting point and tends to 'gum up' or clog standard abrasive wheels. This glazing stops the cutting action and generates excessive heat. The ZIP ALU prevents this adhesion.

This wheel is 3/64" thick (approximately .045"), which is considered a thin cut-off wheel, ideal for fast, precise cuts with minimal material loss.

The SKU 11U052V is a package containing 5 individual cutting wheels.

Because it cuts freely and coolly, the ZIP ALU leaves a very clean edge with minimal burr, often reducing or eliminating the need for secondary deburring steps.

The 11U052 is typically a Type 1 (flat) cutting wheel, designed for cutting perpendicular to the workpiece.
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