Walter ZIP ALU 6-Inch Type 27 Aluminum Cutting Wheel

Name: Walter ZIP ALU 6-Inch Type 27 Aluminum Cutting Wheel
Brand: Welders Helper
SKU: 11U162
Price: 256.50 CAD
Availability: InStock

$16.08/ea $256.50/25 per each only $10.26/eaSave 36%

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SKU: 11U162 Categories: Abrasives, Zipcut

OVERVIEW

Stop Clogging, Start Cutting

As a welder or fabricator, you know the frustration of cutting aluminum with the wrong wheel. The disc gums up, the grinder bogs down, and the cut gets hot and messy. The Walter ZIP ALU™ 6" x 3/64" Type 27 Cutting Wheel is built to solve exactly that problem. It features a unique abrasive blend that resists clogging, allowing you to slice through aluminum, copper, and brass as easily as you cut steel. You get a clean, fast cut every time, without having to stop and dress the wheel or swap it out halfway through the job.

Precision and Control with Type 27

The Type 27 shape of this wheel gives you the control you need for precise fabrication work. The depressed center hub adds stiffness to the wheel, which helps prevent flexing when you are deep in a cut. This rigidity is crucial for maintaining a straight line and ensuring safety. Additionally, the recessed mounting nut allows you to get closer to the work surface for flush cutting applications, giving you more versatility than a standard flat Type 1 wheel. Whether you are trimming sheets or cutting pipe, this wheel feels stable and responsive in your hands.

Cooler Cuts, Less Cleanup

Heat is the enemy when working with aluminum, often leading to warping or discoloration. The ZIP ALU™ is designed to cut cool. Its thin 3/64" profile removes less material, which means less friction and less heat buildup. This not only protects your base material but also leaves a cleaner edge with minimal burrs. Less burr means less time spent with a file or deburring tool later, letting you move on to the fit-up and welding stage faster. It’s a wheel that respects your time and your craftsmanship.

Built for the Grind

Walter Surface Technologies is known for making abrasives that last, and the ZIP ALU™ is no exception. It delivers an impressive life span, even in tough shop environments. You won't be changing wheels every ten minutes, which keeps your rhythm going. Compatible with your standard 6-inch angle grinder, this is the go-to wheel for any project involving aluminum trailers, boat repairs, or custom aluminum fabrication. Experience the difference of a wheel that actually cuts aluminum instead of just rubbing against it.

Additional Information
Brand:Walter Surface Technologies
Diameter:6"
Thickness:3/64"
Arbor (in):7/8"
Used To Cut:Aluminum, Non-Ferrous Metals
Wheel Style:Type 27
Product Type:Cutting Wheel
Bond Type:Resinoid
Reinforcement:Double Reinforced
Packaging Description:25 per each

INCLUDED

1 x Walter ZIP ALU 6" x 3/64" x 7/8" Type 27 Cutting Wheel

APPLICATIONS

Cutting aluminum sheets, plates, and extrusions
Fabrication of aluminum trailers and truck bodies
Marine repair and boat building (aluminum hulls)
Cutting copper, brass, and other non-ferrous alloys
Flush cutting applications requiring a depressed center wheel
General HVAC and architectural metalwork

FAQ

The primary benefit is its special formulation that prevents clogging (loading) when cutting soft metals like aluminum. Standard wheels often gum up, stopping the cut and creating dangerous heat, whereas ZIP ALU remains free-cutting.

Type 27 refers to the shape of the wheel, which has a depressed center. This design allows the locking nut to be recessed, enabling flush cutting and providing greater rigidity and stability compared to flat (Type 1) wheels.

While the ZIP ALU is specifically optimized for aluminum and non-ferrous metals, it is capable of cutting ferrous metals like steel and stainless steel. However, for best performance and life on stainless, a dedicated stainless cutting wheel (like ZIP Stainless) is recommended.

This wheel is 3/64 inches thick (approximately .045"). This ultra-thin profile reduces friction, resulting in faster, cooler cuts and less material waste.

No, this is a cutting wheel designed for slicing through material. It should not be used for surface grinding or deburring, as the side pressure can cause the thin wheel to shatter. Always use a grinding wheel for grinding applications.

Standard personal protective equipment (PPE) for angle grinder use is required, including safety glasses with side shields (or a face shield), hearing protection, heavy-duty gloves, and flame-resistant clothing. Always ensure the grinder's guard is in place.

It fits most standard 6-inch angle grinders that accept a 7/8-inch arbor. Always check your tool's manual to ensure compatibility with Type 27 wheels and that the RPM rating of the tool does not exceed the wheel's maximum RPM.

The ZIP ALU is designed to provide a clean cut. However, as with any abrasive cutting, it is best practice to clean the cut area with a stainless steel wire brush and appropriate solvent prior to welding to ensure the highest quality weld.