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Walter ZIP ALU 6-Inch Type 27 Aluminum Cutting Wheel (Pack of 5)

$84.42/ea $269.30/5 per each only $53.86/eaSave 36%

Usually ships within 3-5 business days

OVERVIEW

Stop Your Wheels from Gumming Up on Aluminum

Every welder knows the frustration of taking a standard cutoff wheel to a piece of aluminum. One minute you're cutting, and the next, the wheel is glazed over, smoking, and fighting you every inch of the way. That's called loading, and it kills your productivity. The Walter ZIP ALU™ 6-inch cutting wheel is the answer to that headache. It is built with a special recipe that prevents the soft aluminum from sticking to the wheel, so you get a fresh cut from the first spark to the nub.

This isn't just any slicer; it's a Type 27 wheel. That means it has a depressed center (a raised hub), which gives the wheel more backbone. If you've ever had a thin wheel wobble on you, you know why that stiffness matters. It helps you keep a straight line and allows you to get into tight spots or cut flush against a bracket without the mounting nut getting in the way. At 3/64" thick, it's thin enough to scream through material without bogging down your grinder, but tough enough to handle the job.

Whether you are building aluminum boat hulls, fixing a trailer, or fabricating custom tanks, the ZIP ALU™ saves you time. You won't have to stop to swap out a clogged wheel halfway through a cut, and you won't have to lean on the grinder to get it to bite. It cuts cool, which means less burr on the backside and less time with a file or deburring tool later. This 5-pack gives you enough ammo to tackle a serious project without running back to the supply store.

Why Choose ZIP ALU?

Standard wheels turn aluminum cutting into a wrestling match. The ZIP ALU™ turns it into a hot knife through butter. It’s designed to self-sharpen and shed the aluminum chips that normally ruin a wheel. If you work with aluminum, brass, or copper, keep a pack of these in your box—your grinder (and your patience) will thank you.

Additional Information
Brand:Walter Surface Technologies
Diameter:6"
Thickness:3/64"
Used To Cut:Aluminum
Packaging Description:5 per pak
Wheel Type:Type 27 (Depressed Center)
Arbor Size:7/8"
Application Material:Aluminum, Non-ferrous metals

INCLUDED

  • 5 x Walter ZIP ALU™ 6" x 3/64" x 7/8" Type 27 Cut-Off Wheels

APPLICATIONS

  • Cutting aluminum sheets, plates, and extrusions
  • Slicing aluminum pipe and tubing
  • Fabrication of aluminum trailers and truck bodies
  • Marine repair and boat building
  • Cutting non-ferrous alloys like copper, brass, and bronze
  • Flush cutting applications requiring a depressed center wheel

FAQ

ZIP ALU contains a specific abrasive formulation designed to prevent soft metals like aluminum from clogging (loading) the wheel, whereas standard ZIP wheels are optimized for steel and stainless steel.

While it can cut steel, it is not recommended as the primary use. The abrasive blend is softer to accommodate aluminum; using it on steel will result in faster wheel wear compared to a dedicated steel cutting wheel.

The Type 27 (depressed center) design provides greater rigidity and allows the locking nut to be recessed, enabling flush cutting against surfaces.

No, this is a reinforced Type 27 cut-off wheel designed to be mounted directly to the angle grinder using the standard flange and locking nut system.

This wheel features a standard 7/8" arbor hole, making it compatible with most industrial 6-inch angle grinders.

This wheel is designed for aluminum. If you switch between materials, ensure you do not use a wheel that has cut aluminum on stainless steel to avoid cross-contamination, although the wheel itself is contaminant-free.

At 3/64" thick, the wheel removes less material, resulting in less friction, lower heat input, and faster cutting speeds compared to thicker 1/8" wheels.

No, the ZIP ALU is designed to cut dry without clogging. Adding wax is generally unnecessary and can be messy, though some fabricators still prefer it for extreme thickness.
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