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Walter ZIP ALU 5-Inch Aluminum Cutting Wheel Type 1

$10.00/ea $159.75/25 in a pack only $6.39/eaSave 36%

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OVERVIEW

Walter ZIP ALU: The Solution for Non-Ferrous Cutting

Fabricators know that cutting aluminum presents unique challenges. The material is soft, has a low melting point, and tends to adhere to abrasive grains, effectively smoothing out the cutting edge of standard wheels. The Walter ZIP ALU™ (11U052) is the industry's answer to this problem. This 5" x .045" x 7/8" Type 1 cutting wheel is manufactured with a proprietary blend of abrasive grains and bonding agents that actively prevent clogging, allowing for continuous, aggressive cutting action on aluminum and non-ferrous metals.

The thin .045" thickness reduces the surface area in contact with the workpiece, which significantly lowers friction and heat generation. This results in a cleaner cut with less burr formation, saving you time on secondary deburring processes. The Type 1 (flat) configuration is ideal for deep cutting applications where perpendicularity to the surface is required. Despite its specialized design for aluminum, the ZIP ALU™ is robust enough to handle steel and stainless steel, offering a "one-wheel" solution for mixed-metal workshops.

Safety and efficiency are paramount in welding and fabrication environments. A clogged wheel is not only inefficient but can be dangerous, leading to binding and kickback. By maintaining a free-cutting face, the ZIP ALU™ enhances operator safety. Its reinforced structure withstands the stresses of high-speed cutting, providing peace of mind alongside superior performance. Choose Walter ZIP ALU™ for a cutting experience that is fast, cool, and incredibly long-lasting.

Optimized for Soft Metals

  • Prevents Loading: Keeps the cutting edge exposed for consistent performance.
  • Cool Cutting: Minimizes heat-affected zones (HAZ) on the workpiece.
  • High Durability: Outlasts standard wheels when used on difficult non-ferrous applications.
Additional Information
Brand:Walter Surface Technologies
Diameter:5"
Thickness:.045
Arbor In:7/8"
Used To Cut:Aluminum
Grit:60
Wheel Type:Type 1
Material Application:Aluminum, Non-Ferrous Alloys, Ferrous Metals
Series:ZIP ALU
Packaging Description:25 in a pack
Arbor (in):7/8

INCLUDED

  • 1x Walter ZIP ALU Cutting Wheel (5" x .045" x 7/8")

APPLICATIONS

  • Cutting aluminum sheets, plates, and extrusions
  • Fabrication of non-ferrous alloys (copper, brass, bronze)
  • General cutting of ferrous metals and steel
  • Automotive and marine aluminum repair
  • Architectural metalwork and signage

FAQ

The ZIP ALU is specifically designed to prevent clogging (loading) when cutting soft metals like aluminum, ensuring the wheel stays sharp and cuts fast.

Yes, while it is optimized for aluminum, the ZIP ALU also delivers exceptional performance on ferrous metals like steel.

This wheel is 5 inches in diameter, .045 inches thick, and has a 7/8 inch arbor hole.

This is a Type 1 (flat) cutting wheel, ideal for cutting perpendicular to the workpiece.

No, this is a reinforced cutoff wheel designed to be mounted directly on an angle grinder with standard flanges; no backing pad is needed.

Aluminum is soft and melts easily; it can coat the abrasive grains of standard wheels, making them smooth and unable to cut, which causes dangerous heat and friction.

Always check the label on the wheel itself, but standard 5-inch abrasive wheels are typically rated for around 12,200 RPM.

Walter Zipcut wheels are typically sold in packs of 25, though they can often be purchased individually depending on the distributor.

CATALOGUE & SPEC SHEETS

Spec Sheet
Safety Data Sheet
Google Rating
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