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Smith Equipment AW205 Airline Series Acetylene Tip, Size 205

$115.94/ea $74.84/1 per ea only $74.84/eaSave 35%

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OVERVIEW

Reliable Performance with the Smith AW205

For welders who rely on the lightweight maneuverability of the Smith Airline Series torches, the AW205 Acetylene Welding Tip is the essential upgrade for your daily fabrication and repair tasks. Whether you are performing intricate auto body work, repairing metal furniture, or brazing copper lines for an HVAC installation, this tip delivers the control and consistency you need. The AW205 is the "Goldilocks" size for many general-purpose jobs, offering a perfect flame for welding steel up to 1/8 inch thick. It strikes the right balance between heat output and puddle control, allowing you to lay down smooth, consistent beads without overheating the base metal.

One of the biggest frustrations in gas welding is a tip that overheats, causing the flame to pop or sputter right in the middle of a critical weld. The Smith AW205 tackles this problem head-on with its heavy-wall copper construction. This rugged design acts like a heat sink, pulling destructive heat away from the tip end. This means you can work longer and get closer to corners or inside pipes where reflected heat usually kills standard tips. The result is a cooler-running tip that maintains a steady flame, giving you the confidence to focus on your puddle rather than worrying about your equipment.

Value is another key benefit of the AW205. We all know that tips take a beating in the shop—they get dropped, scraped, and covered in spatter. Unlike disposable tips that must be tossed the moment the face gets dinged, the AW205 features a long, straight barrel design that allows for refacing. If the tip end becomes uneven, you can simply dress it flat again, restoring it to like-new performance. This feature alone can save you significant money over the life of the torch. Combined with the ergonomic benefits of the Airline Series handle, this tip ensures that your setup remains light, balanced, and ready for whatever the job demands.

Additional Information
Brand:Smith Equipment
Fuel Gas:Acetylene
Item:Welding Tip
Weld Cap Or Btu Hr:3.2mm (1/8")
Fits Which Handle:AW Series Torch Handle
Packaging Description:1-per-each
Series:Airline Series, AW Series
Material:Heavy-Wall Copper
Welding Capacity (Steel):1/8 inch, 3 mm
Brazing Capacity (Copper Pipe):1/2 inch to 7/8 inch O.D.
Gas Type:Acetylene

INCLUDED

  • 1x AW205 Acetylene Welding Tip

APPLICATIONS

  • Oxy-Acetylene Welding of mild steel (1/8 inch capacity)
  • Brazing copper pipes and tubing (1/2 to 7/8 inch O.D.)
  • HVAC and Plumbing repair and installation
  • Automotive body fabrication and repair
  • Metal sculpture and artistic welding
  • General maintenance and repair operations (MRO)
  • Light-duty heating applications

FAQ

The AW205 is rated to weld steel up to 1/8 inch (approximately 3 mm) in thickness.

No, this tip is designed and calibrated for use with Acetylene gas only. Using it with other fuel gases may result in unstable flames or safety hazards.

The AW205 fits Smith Equipment "Airline" Series torch handles, specifically the AW series handles.

This tip produces sufficient heat to braze copper pipe with an outer diameter (O.D.) ranging from 1/2 inch to 7/8 inch.

The heavy-wall copper design provides greater resistance to reflected heat, allowing the tip to operate cooler. This extends the life of the tip and maintains a stable flame even in confined spaces.

Yes, the tip features a long straight-away design that permits refacing. If the face becomes worn or abused, it can be carefully dressed flat to restore performance.

No, the AW205 is a welding and brazing tip. It does not have the central oxygen jet required for oxy-fuel cutting operations.

The mixing of oxygen and acetylene typically occurs within the torch handle or a separate mixer assembly for the Airline series, but the tip itself is the nozzle component that shapes the flame.
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