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CO2-HEATER24 - 24V Inline CO2 Regulator Heater

Packaging: 1 per each
$303.02/ea $202.01/1 per each only $202.01/eaSave 33%

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OVERVIEW

Stop Porosity and Regulator Freeze-Up

For MIG welders using straight CO2 shielding gas, regulator freeze-up is a notorious productivity killer. When you are welding with high flow rates or for extended duty cycles, the CO2 regulator can become covered in frost, eventually freezing the internal mechanism. When this happens, the gas flow to your weld puddle is interrupted or becomes erratic. The immediate result is the loss of shielding coverage, leading to porosity, oxidation, and weak welds that require grinding and reworking.

The 24V CO2 Heater is the professional solution to this problem. By installing this heater between your tank and your regulator, you ensure that the CO2 is warmed before it hits the critical expansion point. This prevents the formation of dry ice crystals that clog the needle valves and orifices of your flowmeter. The result is a smooth, uninterrupted flow of shielding gas, allowing you to maintain a stable arc and produce high-quality welds consistently, regardless of the ambient temperature or the duration of your weld.

This model operates on 24 Volts, a common auxiliary voltage available on many industrial wire feeders and power sources (check your machine's manual for a 24V accessory output). It features a rugged housing designed to withstand the rigors of a welding shop. Don't let a frozen regulator ruin your bead—add a heater to your setup and keep your shielding gas flowing freely.

Additional Information
Input Voltage:24V
Gas Service:CO2
Product Type:Gas Heater
Gas Type:Carbon Dioxide (CO2)
Applications:MIG Welding, Industrial Gas Supply
Installation:Inline (Between Cylinder and Regulator)
Packaging Description:1 per each
Item:N/A
Brand:N/A
Used On Which Gas?:N/A
CGA Fitting:n/a
Max Inlet:N\A
Max Outlet:n/a

INCLUDED

  • 1 x 24V CO2 Gas Heater Unit
  • 1 x Power Cable (Generic termination)

APPLICATIONS

  • MIG Welding (GMAW) with 100% CO2 shielding gas
  • Flux-Cored Arc Welding (FCAW) with CO2
  • High-flow industrial CO2 dispensing
  • Cold weather welding operations
  • Automated welding systems requiring consistent gas flow

FAQ

CO2 is stored as a liquid. As it turns into a gas (expands), it absorbs heat rapidly. At high flow rates, this cooling effect is strong enough to freeze moisture in the air or the gas itself, clogging the regulator.

The heater is installed inline between the CO2 cylinder valve and your regulator. Screw the heater into the cylinder, and then screw your regulator into the heater.

This specific model requires a 24V power source. Many industrial welding machines have a 24V auxiliary output, or a separate 24V transformer can be used.

While physically possible if fittings match, it is generally unnecessary. Argon and Argon/CO2 mixes do not exhibit the same severe freezing characteristics as 100% CO2.

Most quality CO2 heaters, including this type, are thermostatically controlled to turn on when the temperature drops and turn off when the target temperature is reached.

If your porosity is caused by gas flow interruption due to a frozen regulator, yes, this heater will resolve that issue by maintaining consistent flow.

No, it is designed for indoor industrial use. While it resists shop environments, it should not be exposed to direct rain or submerged.

Standard CO2 heaters typically utilize CGA-320 connections, which is the standard for Carbon Dioxide cylinders in North America.
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