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Optrel Swiss Air Replacement Half Mask - Black

$170.24/ea $132.96/1 of each only $132.96/eaSave 22%

In stock

OVERVIEW

Fresh Air, Perfect Fit: Swiss Air Replacement Mask

Let’s be real—after months of sweating under the hood, your respirator mask has seen better days. The Optrel 4160.500 is the factory-original replacement half mask for your Swiss Air system, designed to get your setup feeling brand new again. It’s the exact same comfortable, lightweight black mask that came with your unit, complete with fresh nose foam to keep that seal tight and the bad air out.

Comfort is king when you're welding for eight hours straight. This mask is made from a tough, flame-retardant fabric that won't melt if a stray spark hits it, but it's soft enough to wear all day without digging into your face. Because the Swiss Air system creates positive pressure, you don't have to struggle to breathe—the air is delivered right to you. This replacement part ensures that the airflow stays directed where it needs to be, preventing fogging on your safety glasses or welding lens.

Swapping it out is a breeze. It clips right onto your existing Y-hose and harness setup. If your old mask is getting grimey, stretched out, or just doesn't seal like it used to, this is the fix. It fits seamlessly under any welding helmet—whether you rock an Optrel, a Miller, or a Speedglas—so you never have to compromise on safety or comfort. Keep a spare in your locker so you're never stuck breathing fumes.

Additional Information
Brand:Optrel
Item:Replacement Filter, Accessory
Packaging Description:1-per-each
Size:Universal
Product Type:Replacement Half Mask
Compatibility:Optrel Swiss Air PAPR System
Color:Black
Material:Flame-retardant ripstop textile, POM, Silicone

INCLUDED

  • 1x Replacement Half Mask (Black)
  • 1x Nose Foam

APPLICATIONS

  • Heavy industrial welding and fabrication
  • Grinding and metal finishing operations
  • Automotive manufacturing and repair
  • Chemical processing requiring respiratory protection
  • Environments with high particulate or fume concentrations

FAQ

Yes, this is the genuine OEM replacement half mask specifically for the Optrel Swiss Air PAPR system.

No, this SKU (4160.500) includes only the replacement half mask and nose foam. The blower and harness are sold separately.

Yes, the textile portion of the Swiss Air mask is washable. Please refer to the user manual for specific temperature and detergent instructions to maintain flame retardancy.

Absolutely. The Swiss Air mask is designed with a super low profile to fit comfortably under almost any welding helmet or face shield on the market.

It depends on usage frequency and hygiene. It is recommended to replace it if the fabric becomes damaged, the seal is compromised, or it can no longer be cleaned effectively.

Yes, the replacement mask comes with the nose foam pre-installed or included to ensure a proper seal on the bridge of the nose.

Yes, the mask is manufactured from flame-retardant ripstop material suitable for welding environments.

The Swiss Air mask is generally a 'one size fits most' design, adjustable via the harness system to fit various face shapes securely.
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