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K4678-100IC/6L - AutoDrive SA Robotic Aluminum Welding Package for Fanuc 100iC/6L

Packaging: 1 Per Ea
$71,676.84/EA $44,798.03/1 Per Ea only $44,798.03/EASave 37%

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OVERVIEW

The Ultimate Fix for Robotic Aluminum Headaches

If you run robotic welding cells for aluminum parts, you know the struggle. Burnbacks, bird-nests, and spatter on start-up can turn a high-speed production line into a maintenance nightmare. The Lincoln Electric AutoDrive® SA One-Pak® for the Fanuc 100iC/6L is designed to stop those problems dead in their tracks. This isn't just a torch; it's a complete servo-driven feeding system that takes total control of your wire from the drum to the puddle. It is built specifically to fit your Fanuc robot, making installation straightforward and integration seamless.

Perfect Starts, Every Time
The magic behind the AutoDrive SA is the "Touch-Retract" start. Instead of blasting the wire to start the arc (which causes spatter), the torch actually touches the wire to the metal and then pulls it back instantly to light the arc. It’s smooth, quiet, and completely spatter-free. This means your parts come off the line looking cleaner, requiring less post-weld cleanup, and your fixtures stay cleaner longer. For aluminum welding, where appearance is often just as important as strength, this feature is a game-changer.

Feed Aluminum Like Steel
Feeding soft aluminum wire through a robot arm can be like pushing a rope. The AutoDrive SA uses a synchronized push-pull system that gently but firmly guides the wire. The servo motor in the torch communicates directly with your Lincoln Power Wave welder, adjusting speed thousands of times a second. This ensures that even when the robot arm is twisted into a tight corner, your wire feed stays constant. No more stuttering arcs or uneven beads.

Consumables That Last
Downtime kills profitability. Stopping the robot every few hours to change a contact tip is a waste of time. This package comes equipped with Magnum® PRO Copper Plus™ contact tips. These aren't your standard tips; they are designed to handle the heat and are rated for over 250,000 starts. That means you can run shift after shift without stopping for tip changes, keeping your robot doing what it does best: welding.

Additional Information
Brand:Lincoln Electric
Packaging Description:1 Per Ea
Compatible Robot:Fanuc 100iC/6L
Application:Robotic Aluminum Welding
Technology:Servo Torch, Touch-Retract Start
Consumable Type:Magnum PRO Copper Plus
System Type:Push-Pull Wire Feeding System

INCLUDED

  • Push Feeder
  • Pull Feeder
  • Mounting Bracket
  • Feeder Insulator
  • Control Cable
  • Feeder Cable Bundle
  • Breakaway Disk
  • Torch Tube
  • Torch Conduit
  • Torch Liner
  • Aluminum Contact Tips

APPLICATIONS

  • Construction
  • Automotive Manufacturing
  • Brewery Equipment Fabrication
  • Distillery Tank Manufacturing
  • General Fabrication
  • Petrochemical Industry
  • Petroleum Processing Equipment
  • Power Generation Components
  • Power Plants
  • Robotics Integration
  • Shipbuilding and Marine

FAQ

This specific One-Pak (K4678-100IC/6L) is engineered exclusively for the Fanuc 100iC/6L robotic arm. It includes the specific mounting brackets and cable lengths required for this robot model.

Touch-retract start technology utilizes a servo motor to advance the wire until it touches the workpiece, and then rapidly retracts it to initiate the arc. This mechanical method avoids the explosive fuse effect of traditional high-current starts, resulting in a spatter-free ignition.

The AutoDrive SA system is designed to communicate directly with Lincoln Electric Power Wave® power sources. This integration is necessary to utilize the advanced Waveform Control Technology® and servo synchronization.

The One-Pak includes the AutoDrive SA servo torch, a push feeder, a pull feeder, mounting brackets for the Fanuc 100iC/6L, feeder insulator, control cables, cable bundle, breakaway disk, torch tube, conduit, liner, and aluminum contact tips.

Aluminum wire is soft and difficult to feed, especially in robotic applications where the torch cable bends. The AutoDrive SA's servo-driven push-pull system ensures precise wire feeding without buckling, while the touch-retract start prevents burnbacks common with aluminum.

The system uses Magnum® PRO Copper Plus™ contact tips, which are designed for high endurance. They are rated to withstand over 250,000 start/stop cycles, significantly outlasting standard copper tips.

Yes, the touch-retract start technology virtually eliminates spatter during arc initiation. Additionally, the precise wire control during the weld reduces spatter caused by erratic feeding.

While the technology is highly capable, the AutoDrive SA is specifically optimized for the challenges of aluminum welding. For steel applications, standard AutoDrive systems may be more cost-effective, though this system would technically function.