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0459528974 - ESAB 95mm² Welding Cable Connector Set

Packaging: pack of 1
$8,662.04/EA $5,189.76/pack of 1 only $5,189.76/EASave 40%

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OVERVIEW

Reliable Connections for Your Heavy Leads

When you are burning heavy rod or running high-amperage flux-cored wire, your cables are your lifeline. The ESAB 0459528974 Cable Connector Set is built for welders who need to trust their gear implicitly. Designed to fit thick 95mm² welding cable (roughly equivalent to 3/0 or 4/0 AWG depending on stranding), this connector set allows you to extend your leads or repair damaged ends quickly and securely. We all know the frustration of a loose connector—the arcing, the heat, and the eventual meltdown that stops production. This ESAB set is designed to lock tight and stay cool, letting you focus on the puddle rather than worrying about your connections.

The beauty of this connector lies in its rugged simplicity. The heavy-duty rubber boot is tough enough to handle being dragged across concrete floors, stepped on, and exposed to sparks and spatter. Inside, the brass components are chunky and substantial, providing plenty of surface area to carry the current without getting hot. The locking action is positive and secure; once you twist it together, it stays connected until you decide to take it apart. This prevents those annoying accidental disconnects when you give your lead a tug to get a little more slack.

Setting up your cables with these connectors is a breeze. You don't need a soldering iron or a torch—just strip your cable back, insert it into the lug, and tighten it down. It's a quick fix that gets you back under the hood faster. Whether you are building a new set of long leads for site work or replacing a worn-out plug on your shop machine, this ESAB connector set gives you the professional performance and durability you expect from a top-tier brand. Keep your arc smooth and your cables cool with a connector that can handle the heat.

Additional Information
Cable Capacity:95mm²
Product Type:Cable Connector Set
Brand:ESAB
Connection Type:Cable Coupler
Material:Brass, Rubber
Packaging Description:pack of 1

INCLUDED

  • 1 x Male Cable Connector Part
  • 1 x Female Cable Connector Part (if applicable to set configuration)
  • Insulating Sleeves
  • Mounting Hardware/Grub Screws

APPLICATIONS

  • Extending welding power cables for shipyard and construction sites
  • Connecting electrode holders and ground clamps to power sources
  • Repairing damaged cable ends on heavy-duty welding equipment
  • Retrofitting older machines with modern quick-disconnect fittings
  • Creating modular cable setups for varying reach requirements

FAQ

This connector set is specifically designed for 95mm² welding cable.

Typically, a 'set' implies mating components, but please verify specific packaging contents as some SKUs may refer to a specific side. Based on the description, it is a connector set.

The contact points are made from high-conductivity brass to ensure minimal resistance and heat buildup.

Yes, it comes with durable rubber or heavy-duty plastic insulating sleeves to prevent electrical shock and short circuits.

The cable is usually secured using a mechanical set-screw (grub screw) or a crimp connection, depending on the specific internal design.

While it is possible to use smaller cables with sleeves or shims, it is recommended to use the correct size connector for the best electrical contact and mechanical security.

If it follows the standard DINSE or OKC sizing for 95mm², it should be compatible with other standard connectors of the same size class.

A 95mm² cable connector is typically rated for high amperages, often in the range of 400A to 500A depending on the duty cycle.