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0816019883 - ESAB Twin Wire Contact Jaw 2.4mm - 2.5mm

Packaging: pack of 1
$582.32/EA $348.89/pack of 1 only $348.89/EASave 40%

Usually ships within 3-5 business days

OVERVIEW

Optimize Your Automatic Welding with ESAB Contact Jaws

Maintain the precision and reliability of your automated welding setup with the ESAB Contact Jaw Twin 2.4-2.5. Identified by SKU 0816019883, this replacement part is engineered for the rigorous demands of twin-wire welding. In applications like Submerged Arc Welding (SAW), where deposition rates and weld quality are paramount, the condition of your contact jaw plays a pivotal role. This specific jaw is machined to handle two wires simultaneously, with a diameter range of 2.4mm to 2.5mm, ensuring that your twin-arc process runs smoothly and efficiently.

Constructed from durable, high-grade copper, the jaw is designed to withstand the intense heat and mechanical stress of continuous welding operations. The material selection ensures maximum electrical transfer to the welding wire, which is critical for maintaining a stable arc and achieving deep, consistent penetration. Poor contact can lead to micro-arcing inside the torch head, wire feed issues, and inconsistent weld beads. Replacing worn jaws with this genuine ESAB component restores the electrical integrity of your welding head, resulting in cleaner starts and smoother operation.

Ideal for heavy fabrication shops, pipe mills, and structural steel manufacturers utilizing ESAB A2 or A6 welding heads, this contact jaw is a direct fit replacement. It installs easily into the contact nozzle assembly, minimizing maintenance time. Whether you are welding thick plate or running long longitudinal seams, trusting genuine ESAB consumables helps protect your equipment investment and ensures the highest quality output for your projects.

Features & Benefits

  • Twin Wire Design: Supports dual wire feeding for increased productivity.
  • Precise Fit: Machined tolerances for 2.4-2.5mm wires prevent snagging.
  • Durable Alloy: Resists erosion and deformation under high heat.
  • Stable Arc: Ensures consistent electrical contact for uniform welds.
Additional Information
Wire Diameter:2.4mm, 2.5mm, 3/32"
Component Type:Contact Jaw
Configuration:Twin Wire
Compatible Process:Submerged Arc Welding (SAW), Automatic Welding
Material:Copper Alloy
Packaging Description:1 Per Ea

INCLUDED

  • 1 x ESAB Contact Jaw Twin 2.4-2.5

APPLICATIONS

  • Submerged Arc Welding (SAW)
  • Automatic Beam Welding
  • Heavy Industrial Fabrication
  • Tank and Vessel Manufacturing
  • Structural Steel Welding
  • Twin Wire Automated Systems

FAQ

This contact jaw is designed for welding wires with a diameter of 2.4mm to 2.5mm (approximately 3/32 inch).

This is a 'Twin' contact jaw, specifically designed for systems running two wires simultaneously to increase deposition rates.

It is typically compatible with ESAB automatic welding heads, such as the A2 and A6 series used in Submerged Arc Welding.

It is made from a high-conductivity copper alloy designed to withstand high heat and ensure efficient current transfer.

The jaw should be replaced when the wire bore becomes worn, oval-shaped, or if you experience arc instability and poor electrical contact.

Yes, provided the wire diameter matches the 2.4-2.5mm specification and the welding head is set up for that process.

No, this SKU typically refers to the contact jaw itself. Mounting hardware is usually part of the nozzle assembly or sold separately.
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