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996106 - ESAB 1/16" Contact Tips (Pack of 5)

Packaging: pack of 5
$9.02/EA $27.00/pack of 5 only $5.40/EASave 40%

Usually ships within 3-5 business days

OVERVIEW

Reliable Contact Tips for Heavy Wire Welding

When you are pushing 1/16" wire, you are likely doing serious fabrication work—structural beams, heavy equipment repair, or tank manufacturing. In these high-heat, high-deposition environments, your contact tip takes a beating. The ESAB 996106 Contact Tube (1/16S) is built to handle the thermal stress and electrical load required for heavy MIG and Flux-Cored welding. This 5-pack ensures you aren't left scrambling for a spare when a tip finally wears out or fuses.

A worn contact tip is the silent killer of weld quality. As the bore keyholes (becomes oval-shaped), electrical contact becomes intermittent, leading to a wandering arc, excessive spatter, and frustrating burn-backs. These ESAB tips are machined with tight tolerances to fit 1.6mm wire perfectly, ensuring the current transfers efficiently right at the end of the gun. This stability allows you to focus on your puddle control and travel speed rather than fighting your equipment.

Designed for compatibility with specific ESAB and legacy MIG guns, these tips are easy to change and seat firmly to maximize heat dissipation. Keep your arc smooth and your downtime low by stocking up on quality consumables. Whether you are running gas-shielded flux core or solid steel wire, a fresh contact tip is the cheapest insurance for a perfect weld.

Why Choose ESAB Contact Tubes?

  • Consistent Arc: Tight bore tolerances mean better electrical pickup.
  • Durability: Resists melting and keyholing longer than generic tips.
  • Value: The 5-pack quantity is perfect for the toolbox or supply cabinet.
Additional Information
Packaging Description:pack of 5
Brand:ESAB
Wire Diameter:1/16" (1.6mm)
Component Type:Contact Tube
Material:Copper Alloy
Process:MIG (GMAW), Flux-Cored Arc Welding (FCAW)

INCLUDED

  • 5 x Contact Tubes (1/16" / 1.6mm)

APPLICATIONS

  • Heavy Structural Steel Fabrication
  • Shipbuilding and Marine Repair
  • Heavy Equipment Manufacturing
  • Flux-Cored Arc Welding (FCAW)
  • Industrial MIG Welding (GMAW)

FAQ

This contact tube is designed for 1/16-inch (1.6mm) welding wire.

This item (SKU 996106) comes as a pack of 5 contact tubes.

Replace the tip when the bore becomes oval (keyholed), if the wire frequently fuses to the tip, or if you experience erratic arc starts and unstable welding current.

Yes, as long as the flux-cored wire diameter is 1/16" (1.6mm), this tip is suitable for use.

It is manufactured from a high-conductivity copper alloy designed for durability and electrical efficiency.

Yes. A tip that is too large causes poor electrical contact (micro-arcing), while a tip that is too small will cause drag and feeding issues.

No, contact tips are specific to the gun model and thread pattern. Please verify your MIG gun's parts breakdown to ensure part number 996106 is compatible.