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10-6151 - Tweco .035/.045 V-Groove Drive Roll for Solid Wire

Packaging: pack of 1
$204.45/EA $129.76/pack of 1 only $129.76/EASave 37%

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OVERVIEW

Keep Your Wire Running Smoothly

Nothing ruins a good weld bead faster than a stuttering wire feeder. If you are experiencing slipping wire or inconsistent feeding, it might be time to check your drive rolls. The Tweco 10-6151 is a replacement V-Groove drive roll designed to get your machine back to feeding like new. It is built for running solid wires—like your standard ER70S-6 or stainless steel MIG wire—providing the grip needed to push wire through the torch cable without flattening it out.

This roll is a "two-in-one" solution. It features two different grooves: one for .035" wire and one for .045" wire. If you swap between these sizes often for different thickness materials, you don't need to hunt for a different roller; just take this one off, flip it around, and you are ready to weld. The smooth V-groove design is the industry standard for hard wires because it grips firmly without shaving metal off the wire, which keeps your liner cleaner and your arc more stable.

Installation is straightforward and takes only seconds. Simply remove the retaining mechanism on your feeder hub, slide the old roll off, and slide the new 10-6151 on with the desired wire size marking facing the appropriate direction (check your feeder's manual, as some align the inner groove while others align the outer). Don't let worn-out grooves compromise your weld quality. A fresh drive roll is an affordable maintenance item that makes a huge difference in how your welder feels and performs.

Additional Information
Wire Diameter:0.035", 0.045"
Groove Type:V-Groove
Compatible Wire Type:Solid Wire, Hard Wire
Brand Compatibility:Tweco, Thermal Arc, ESAB
Reversible:Yes
Material:Steel
Part Type:Drive Roll
Packaging Description:pack of 1

INCLUDED

  • 1 x Tweco 10-6151 V-Groove Drive Roll (.035"/.045")

APPLICATIONS

  • MIG welding with solid mild steel wire
  • MIG welding with stainless steel wire
  • General fabrication and manufacturing
  • Automotive repair and body work
  • Structural steel welding
  • Maintenance and repair operations (MRO)

FAQ

The smooth V-Groove is designed specifically for solid hard wires, such as mild steel and stainless steel. It provides grip without deforming the wire.

This drive roll is dual-grooved and reversible, fitting both .035-inch (0.9 mm) and .045-inch (1.2 mm) wire diameters.

It is not recommended. Flux-cored wires typically require Knurled drive rolls to grip the softer, tubular wire without crushing it. Using a smooth V-groove may cause slipping.

Yes, it is a reversible drive roll with a different size groove on each side.

Usually, the size stamped on the side facing you indicates the groove that is NOT in use (or vice versa depending on the machine). Check your specific wire feeder manual to see if the inner or outer groove is the active alignment.

This fits various Tweco, Thermal Arc, and ESAB wire feeders that utilize the standard Tweco style drive roll configuration. Check your equipment manual for part number 10-6151 compatibility.

Slipping can be caused by incorrect tension settings, a clogged liner, or using the wrong groove size. Ensure the roll size matches your wire and the tension is set just tight enough to feed without slipping when blocked at the tip.