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7977731 - Thermal Arc U-Groove Drive Roll .030/.035 for Fabricator 181i/211i

Packaging: pack of 1
$116.64/EA $74.02/pack of 1 only $74.02/EASave 37%

Usually ships within 3-5 business days

OVERVIEW

Genuine Thermal Arc Parts for Reliable Feeding

Maintain the peak performance of your Thermal Arc welding equipment with the genuine 7977731 U-Groove Drive Roll. This component is engineered to meet the exact specifications of the wire feed mechanisms found in the Fabricator 181i and Fabricator 211i welders. When welding with soft materials such as solid aluminum or silicon bronze, standard knurled or V-groove rollers are unsuitable as they can distort the wire's cross-section. This distortion increases friction inside the gun liner and contact tip, leading to burn-backs and unstable arc characteristics.

The 7977731 solves this problem with a smooth, U-shaped channel that provides ample surface area for gripping the wire without digging into it. This "friction-feed" approach allows for consistent wire speeds even with the delicate nature of 4043 or 5356 aluminum alloys. The roll is clearly marked for .030" and .035" sizes, allowing for easy identification and quick changeovers in a busy shop environment.

Investing in the correct drive roll is a small cost that yields significant improvements in weld quality and frustration-free operation. If you are experiencing feeding issues with aluminum MIG welding, checking your drive roll type is often the solution. This authentic Thermal Arc part ensures that your machine operates exactly as the manufacturer intended, providing smooth, spatter-free welding on non-ferrous metals.

Product Features:

  • Material Compatibility: Optimized for Aluminum and Silicon Bronze.
  • Groove Geometry: Smooth U-Shape to preserve wire integrity.
  • Machine Fitment: Direct replacement for Fabricator 181i/211i.
  • Durability: Hardened steel construction for long-lasting wear resistance.
Additional Information
Packaging Description:1 Per Ea
Brand:Thermal Arc
Groove Type:U-Groove
Wire Diameter Compatibility:0.030", 0.035"
Compatible Materials:Aluminum, Silicon Bronze
Compatible Machines:Fabricator 181i, Fabricator 211i
Part Type:Feed Roll

INCLUDED

  • 1 x U-Groove Drive Roll (.030"/.035")

APPLICATIONS

  • Aluminum MIG Welding (GMAW)
  • Silicon Bronze MIG Brazing
  • Automotive Body Repair
  • Marine Fabrication
  • Light Industrial Manufacturing

FAQ

This drive roll is designed specifically for the Thermal Arc Fabricator 181i and Fabricator 211i multi-process welders.

U-groove rolls are necessary for soft wires like aluminum and silicon bronze. They grip the wire without deforming or shaving it, which prevents feeding issues and liner clogs.

This is a dual-groove roll that supports both .030" (0.8mm) and .035" (0.9mm) wire diameters.

It is not recommended. For solid steel wire, you should use a V-groove drive roll to ensure proper traction.

Yes, when welding aluminum, you should also switch your MIG gun liner to a Teflon or polymer liner to reduce friction.

Yes, this is a genuine Thermal Arc part, SKU 7977731.

The roll is reversible. Simply remove the retaining mechanism, flip the roll so the desired size marking is facing you (or aligned with the guide), and reinstall.