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375980-022 - Tweco .045 Cogged Drive Roll Kit for 2-Roll Feeders

Packaging: pack of 1
$187.50/EA $115.53/pack of 1 only $115.53/EASave 38%

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OVERVIEW

Smooth Feeding for Better Welds

Is your wire slipping, stuttering, or birdnesting? It might be time to check your drive rolls. The Tweco 375980-022 Drive Roll Kit is the factory-correct replacement for your 2-roll feeder when running .045" (1.2mm) wire. Worn-out drive rolls are often the hidden culprit behind frustrating arc issues. If the grooves are worn smooth or the gear teeth are damaged, your machine can't push the wire consistently, leading to burn-backs and uneven welds.

This kit features cogged drive rolls, meaning the rolls have gear teeth on the edges that mesh together. This design ensures that both the top and bottom rolls spin in perfect synchronization, grabbing the wire securely and pushing it through the liner with authority. This is a huge upgrade over single-driven systems, especially when using the heavier .045" wire size often found in structural or heavy fabrication jobs.

Swapping out your drive rolls is one of the easiest and most effective maintenance tasks you can perform. Simply remove the old rolls, slide these new cogged rolls onto the shafts, and secure them. No more cranking down the tension knob to compensate for slippage—which only flattens your wire and ruins your contact tips. With the Tweco 375980-022 kit, you get smooth, reliable feeding so you can focus on laying down the perfect bead, not fighting your machine.

Additional Information
Brand:Tweco
Packaging Description:1 Per Ea
Wire Diameter:0.045", 1.2mm
Drive Roll Type:Cogged, 2-Roll System
Product Type:Drive Roll Kit

INCLUDED

  • (2) Cogged Drive Rolls for .045" (1.2mm) Wire
  • Installation Hardware (if applicable to specific kit configuration)

APPLICATIONS

  • Heavy Fabrication using .045" wire
  • Structural Steel Welding
  • Automotive and Transportation Manufacturing
  • General Industrial MRO
  • Replacement for worn drive rolls in compatible 2-roll feeders

FAQ

This kit is designed specifically for .045-inch (1.2mm) welding wire.

Cogged drive rolls have gear teeth on their outer edges that mesh together or with a drive gear, ensuring both rolls rotate in synchronization for better traction.

No, it fits specific Tweco and Thermal Arc feeders that use the 2-roll cogged system. Always check your machine's manual for part number compatibility.

Worn drive rolls lose their grip on the wire, causing slippage, erratic feeding, and arc instability. Replacing them restores consistent performance.

Standard drive rolls in this configuration are typically V-groove for solid wire, though some serrated options exist. Unless specified as 'Knurled', assume V-groove for solid wire.

This is a 2-roll kit, typically containing a top and bottom roll.

No, using .035 wire in .045 rolls will result in poor traction and slippage. You must match the roll size to the wire diameter.

They are manufactured from hardened steel for durability and wear resistance.