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KP4335-040S - Lincoln Electric .040 V-Groove Drive Roll Kit for Solid Wire

Packaging: 1 Per Ea
$939.96/EA $605.10/1 Per Ea only $605.10/EASave 36%

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OVERVIEW

Smooth Feeding for Superior Welds

Every welder knows that a smooth, stable arc starts at the wire feeder. If your wire is slipping, stuttering, or birdnesting, your weld quality suffers, and your frustration levels rise. The Lincoln Electric KP4335-040S Drive Roll Kit is the solution for welders running .040 inch (1.0 mm) solid steel wire. These genuine Lincoln Electric replacement parts are designed to restore your machine's feeding performance to factory standards, ensuring that the wire is delivered to the puddle exactly when and how you need it.

Why V-Groove?
Using the correct drive roll for your wire type is Welding 101, but it is often overlooked. These rolls feature a V-Groove design, which is specifically engineered for hard, solid wires like mild steel and stainless steel. The "V" shape cradles the wire, providing a firm grip on two sides without crushing it. This is crucial because if you use the wrong roll—like a knurled roll meant for flux-cored wire—on solid wire, you will chew up the copper coating. That copper dust ends up clogging your liner and fusing your contact tip. The KP4335-040S prevents this, keeping your wire round and your liner clean.

Built for the Shop
Lincoln Electric builds these rolls from hardened steel to survive the daily grind of the fabrication shop. Whether you are welding structural steel, automotive parts, or general repairs, these rolls stand up to long shifts and heavy use. They are designed for easy installation, allowing you to swap them out quickly during maintenance or when changing wire sizes.

Troubleshooting Your Feed
If you are experiencing erratic feeding, check your drive rolls first. Worn grooves can lose traction, forcing you to crank down the tension knob, which only causes more problems. Replacing worn rolls with a fresh KP4335-040S kit allows you to back off the tension, extending the life of your gun liner and reducing the load on your feeder motor. Keep your arc smooth and your spatter low with the right drive rolls for the job.

Additional Information
Brand:Lincoln Electric
Packaging Description:1 Per Ea
Wire Diameter:.040 in, 1.0 mm
Groove Type:V-Groove
Wire Type:Solid
Compatible Brand:Lincoln Electric
Material:Steel

INCLUDED

  • Drive Roll Kit for .040 in (1.0 mm) Wire
  • Installation Instructions

APPLICATIONS

  • General Steel Fabrication
  • Automotive Manufacturing
  • Structural Steel Welding
  • Heavy Equipment Repair
  • Shipbuilding
  • Pipeline Welding (Solid Wire Root/Fill)
  • Industrial Manufacturing
  • Maintenance and Repair (MRO)

FAQ

This drive roll kit is specifically designed for .040 inch (1.0 mm) solid steel or stainless steel wire. It utilizes a V-Groove geometry which is ideal for hard wires.

No, it is not recommended. Flux-cored wire typically requires knurled drive rolls (V-Knurled) to grip the softer, tubular wire without crushing it. Using V-Groove rolls on flux-cored wire may result in slippage.

Signs of wear include visible grooves or ridges inside the V-profile, metal shavings accumulating under the rolls, or the need to apply excessive tension to prevent wire slippage. If the wire slips despite proper tension, the rolls are likely worn.

No. Aluminum wire is soft and requires U-Groove drive rolls to prevent deformation and shaving. Using these V-Groove steel rolls on aluminum will damage the wire and cause feeding issues.

The kit typically includes the drive rolls necessary for the specific wire drive assembly. Depending on the specific feeder model, it may also include an inner wire guide or related hardware.

The groove shape determines the contact area and pressure distribution on the wire. V-Grooves provide 2-point contact for solid wire, ensuring traction without deformation. Mismatched grooves lead to feeding instability.

No, drive rolls are specific to the wire feed mechanism. The KP4335 series is designed for specific Lincoln Electric industrial feeders (often associated with Power Feed or Flex Feed units). Always check your machine's manual for the correct part number.

No, drive rolls must match the wire diameter exactly. Using .040 rolls on .035 wire will result in a lack of traction and constant slippage. You would need the KP4335-035S kit for that size.