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0459052002 - ESAB V-Groove Feed Roller 0.8mm/1.0mm for Solid Wire

Packaging: pack of 1
$43.99/EA $24.90/pack of 1 only $24.90/EASave 43%

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OVERVIEW

Smooth Feeding, Superior Welds

Nothing ruins a good weld bead faster than inconsistent wire feeding. If your wire is slipping, stuttering, or feeding unevenly, the culprit is often a worn-out or incorrect drive roll. The ESAB V-Groove Drive Roll (0459052002) is the solution for welders demanding perfection. Engineered for solid wires like mild steel and stainless steel, the V-groove design cradles the wire firmly, delivering positive traction without crushing it. This ensures that the wire travels smoothly from the spool to the puddle, giving you the control you need to lay down perfect beads every time.

Versatility meets durability in this essential MIG accessory. The roller is designed to accommodate the industry's most popular wire sizes: 0.030"/0.035" (0.8mm) and 0.040" (1.0mm). This means you don't need a drawer full of different rollers for every job; one high-quality part covers a wide range of applications. Made from hardened steel, this drive roll is built to last, resisting the grooves and wear patterns that eventually plague cheaper alternatives. A worn roller can cause wire slippage, leading to burn-back and frustration. Replacing your drive rolls regularly is one of the easiest and most effective maintenance tasks you can perform to keep your welder running like new.

Don't compromise on your equipment. Using genuine ESAB parts protects your investment and ensures your machine operates at peak performance. This drive roll is compatible with various ESAB wire feeders, providing a drop-in fit that takes seconds to install. Whether you are welding thin sheet metal with 0.030" wire or tackling heavier structural work with 0.040", this V-groove roller delivers the consistent feed speed required for professional-grade penetration and bead appearance. Keep your arc smooth and your downtime low with ESAB quality.

Additional Information
Wire Diameter:0.030", 0.035", 0.040", 0.8mm, 1.0mm
Groove Type:V-Groove
Compatible Wire Type:Solid Wire, Mild Steel, Stainless Steel
Brand:ESAB
Part Number:0459052002
Material:Hardened Steel
Packaging Description:1 Per Ea

INCLUDED

  • 1 x ESAB V-Groove Drive Roll (0.030-0.035" / 0.040")
  • Installation Instructions

APPLICATIONS

  • MIG/MAG welding with solid mild steel wire.
  • Stainless steel fabrication.
  • Automotive body repair and manufacturing.
  • General industrial fabrication.
  • Structural steel welding using ESAB wire feeders.

FAQ

This V-Groove drive roll is designed specifically for solid wires, such as mild steel (ER70S-6) and stainless steel. It is not suitable for flux-cored wires.

This roller accommodates wire diameters of 0.030-0.035 inches (0.8mm) and 0.040 inches (1.0mm).

No, aluminum wire requires U-Groove drive rolls to prevent deformation and shaving of the soft aluminum wire. V-Groove is for hard wires only.

Yes, this is a genuine ESAB OEM replacement part, number 0459052002.

Drive rolls should be replaced if the grooves become worn, causing the wire to slip even when tension is correctly adjusted, or if the teeth/grooves are physically damaged.

V-groove rolls provide traction without biting into the wire. Knurled rolls have teeth that dig into the wire, which creates metal shavings that can clog liners when used with solid wire.

This is typically compatible with ESAB Origo Feed and Aristo Feed units. Please check your machine's manual for the specific part number requirement.

This item is sold individually (1 per each). Many feeders require two or four rolls depending on the drive system.