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0157121041 - ESAB 45V45 1/8" (3.2mm) Gas Lens for 9/20 Series Torches

Packaging: 10 per ea
$13.63/ea $81.70/10 per ea only $8.17/eaSave 40%

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OVERVIEW

See the Difference with the ESAB 45V45 Gas Lens

If you are still using a standard collet body on your TIG torch, you are missing out on one of the easiest upgrades to improve your weld quality. The ESAB 45V45 Gas Lens (1/8" / 3.2mm) is designed for the popular 9 and 20 series torches and is a game-changer for welders looking for cleaner beads and better control. Unlike a standard collet body that just dumps gas out of the cup, this gas lens uses a series of fine mesh screens to smooth out the gas flow, creating a calm, straight column of argon that wraps around your puddle like a blanket.

Why does this matter for you? First, it means you can stick your tungsten out way further than before. We're talking about getting into tight corners, inside pipes, or deep V-grooves without losing gas coverage. With a standard setup, sticking your tungsten out too far leads to porosity because the gas dissipates. With the ESAB 45V45, the laminar flow keeps the gas focused, letting you see exactly what you are doing without sacrificing shield quality. It is perfect for those tricky shots where visibility is a nightmare.

Additionally, the improved gas coverage means your tungsten stays cleaner longer, and your welds come out shinier with less discoloration. Whether you are welding stainless steel exhaust headers, aluminum intake pipes, or precision chromoly cages, this gas lens helps you lay down that perfect stack of dimes. It installs just like a regular collet body—just make sure you grab the matching gas lens cups (53N series) to go with it. Upgrade your torch today and stop fighting turbulence.

Additional Information
Brand:ESAB
Packaging Description:1 Per Ea
Item:Gas Lens Collet Body
Consumable Type:Gas Lens Collet Body
Tungsten Diameter:1/8" (3.2mm)
Torch Compatibility:WP-9, WP-20, WP-25, Air Cooled 9 Series, Water Cooled 20 Series
Cooling Method:Air Cooled, Water Cooled
Material:Brass, Copper, Stainless Steel Mesh

INCLUDED

  • 1 x ESAB 45V45 Gas Lens Collet Body (1/8" / 3.2mm)

APPLICATIONS

  • Precision TIG welding of stainless steel and titanium
  • Automotive fabrication (exhausts, intakes, roll cages)
  • Aerospace component repair and fabrication
  • Pipe welding requiring extended tungsten stick-out
  • Maintenance and repair in confined spaces
  • General fabrication using 9 or 20 series torches

FAQ

The 45V45 fits 9-series air-cooled torches and 20-series or 25-series water-cooled TIG torches.

This specific gas lens (45V45) is designed for 1/8-inch (3.2mm) tungsten electrodes.

Yes, you cannot use standard ceramic cups. You must use 'gas lens' style alumina cups, typically the 53N series (e.g., 53N61S).

A gas lens creates laminar gas flow, which improves shielding coverage, reduces turbulence, and allows for a longer tungsten stick-out for better visibility.

No, the 45V45 is physically too small for 17/18/26 series torches. For those torches, you would need the 45V27 (standard gas lens) or 45V64 (large diameter gas lens) for 1/8" tungsten.

No, this is the gas lens collet body only. You will need a matching 1/8" (3.2mm) collet (part number 13N24) to hold the tungsten.

Yes, the improved gas coverage is beneficial for AC aluminum welding, helping to maintain a clean cleaning action zone.

The multi-layer mesh screen acts as a flow straightener, breaking up turbulent gas eddies and organizing the flow into a coherent, parallel stream.