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W6000507 - ESAB .045-1/16 Knurled Drive Roll Kit for Warrior/Aristo Feeders

Packaging: 1 per ea
$253.69/ea $152.00/1 per ea only $152.00/eaSave 40%

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OVERVIEW

Smooth Feeding for Flux-Cored Welding

Stop fighting with wire slippage and bird-nesting during your heavy fabrication jobs. The ESAB W6000507 Drive Roll Kit is the essential upgrade for welders running flux-cored or metal-cored wire through ESAB Warrior, Aristo, or Origo feeders. When you are welding thick structural steel, you need a feed system that keeps up with you. These drive rolls feature a rugged knurled design—often called serrated—that grips the wire securely. This positive traction allows the feeder to push wire smoothly through long torch cables without the need to crank down the tension arm, which can crush tubular wires and cause flaking or jamming.

Versatility on the Job Site
This kit is designed for the two most common wire sizes in heavy industry: .045" and 1/16". Whether you are running a root pass or filling a heavy joint, these rolls have you covered. The dual-groove design means you get maximum utility out of a single kit. Made from hardened steel, they resist wear from the constant friction of the wire, ensuring that your feed speed stays consistent day in and day out. Consistent feed speed means a consistent arc, less spatter, and better-looking welds.

Compatibility You Can Trust
Genuine ESAB parts guarantee a perfect fit. These rolls drop right into compatible Warrior and Aristo feeders, aligning perfectly with the wire guides to prevent shaving. Don't let worn-out or incorrect drive rolls compromise your weld quality. Switch to the W6000507 Knurled Drive Roll Kit and experience the difference that positive, reliable wire feeding makes in your daily welding operations.

Additional Information
Brand:ESAB
Product Type:Drive Roll Kit
Wire Diameter:0.045", 1/16"
Groove Type:Knurled, Dual V-Knurled
Compatible Feeders:Warrior Feed 304, Aristo Feed 3004, Origo Feed 3004, Origo Feed 4804
Application:Flux-Cored Wire, Metal-Cored Wire
Material:Hardened Steel
Packaging Description:1 per ea

INCLUDED

  • 2 x Knurled Drive Rolls (.045" / 1/16")
  • Installation Instructions
  • Packaging

APPLICATIONS

  • Structural Steel Fabrication
  • Heavy Equipment Manufacturing
  • Shipbuilding and Marine Repair
  • Flux-Cored Arc Welding (FCAW)
  • Metal-Cored Arc Welding (MCAW)
  • Field Construction

FAQ

These knurled rolls are designed for tubular wires, specifically Flux-Cored (FCAW) and Metal-Cored (MCAW) wires.

It is not recommended. Knurled rolls can bite into solid wire, causing copper flaking that clogs liners and tips. Use V-groove rolls for solid wire.

This kit supports 0.045 inch (1.2 mm) and 1/16 inch (1.6 mm) wire diameters.

They are compatible with Warrior Feed 304, Aristo Feed 3004, and Origo Feed 3004/4804 systems.

Flux-cored wire is softer and can be crushed by smooth rolls. Knurled rolls provide grip (teeth) to push the wire without needing high crushing tension.

The kit typically contains a set of 2 drive rolls.

Replace them when the knurling becomes worn down and smooth, causing the wire to slip even under normal tension.