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WE05600077 - ESAB Wire Feeder Driven Gear Replacement

Packaging: 6 per ea
$721.52/ea $2,593.74/6 per ea only $432.29/eaSave 40%

Usually ships within 3-5 business days

OVERVIEW

Keep Your Wire Feeder Running Smoothly

Downtime is the enemy of any welding shop, and often, it is the smallest components that cause the biggest headaches. The Esab Driven Gear (WE05600077) is an essential replacement part for fabricators relying on ESAB wire feeders. This gear is responsible for the synchronization and movement of the drive rolls, ensuring that welding wire is pushed through the liner and contact tip at a constant, controlled rate. When this gear wears down, you may experience "stuttering" in the wire feed, which directly translates to poor weld quality and increased spatter.

Designed specifically for ESAB equipment, this driven gear offers a drop-in solution for repair and maintenance. It is manufactured to strict OEM specifications, ensuring that the tooth profile, pitch, and bore diameter align perfectly with your machine's existing drive assembly. Using genuine parts like the WE05600077 eliminates the guesswork associated with repairs; you can be confident that the part will fit correctly and perform under the rigorous conditions of industrial welding. The robust construction resists stripping and deformation, even when using stiffer wires or higher tension settings.

Welders Supply provides this component to help you extend the lifecycle of your welding machines. Regular inspection of your wire drive system is recommended—look for signs of metal shavings or rounded teeth on your existing gears. Catching these issues early and replacing the driven gear can prevent damage to the motor or other more expensive components in the drive train. This part is an investment in the reliability of your daily operations.

Whether you are working in automotive repair, heavy fabrication, or general manufacturing, consistent wire feeding is non-negotiable. Don't let a worn gear compromise your weld integrity. Stocking critical spares like the Esab Driven Gear ensures that if a breakdown occurs, you can get back to the arc in minutes, not days. Rely on Welders Supply for authentic ESAB parts that deliver performance and durability.

Additional Information
Brand:ESAB
Packaging Description:1 Per Ea
Product Type:Driven Gear
Application:Wire Feeder Mechanism
Process:MIG/MAG

INCLUDED

  • 1 x Esab Driven Gear (WE05600077)

APPLICATIONS

  • Replacement of worn gears in ESAB wire feed units.
  • Routine maintenance of industrial MIG/MAG welding systems.
  • Repairing inconsistent wire feed speeds caused by gear slippage.
  • Restoring drive train efficiency in heavy-duty wire feeders.

FAQ

The driven gear transfers mechanical power from the electric motor to the drive rolls, ensuring the welding wire is fed consistently through the torch.

Signs of wear include visible damage to the gear teeth, metal shavings inside the feeder housing, or inconsistent wire feeding that doesn't improve with tension adjustments.

Yes, the WE05600077 is a genuine ESAB replacement part designed to meet the original equipment specifications.

No, it is specific to certain wire feeder models. Please consult your machine's parts manual or breakdown diagram to verify the part number WE05600077 before ordering.

Most open gear systems in wire feeders benefit from a small amount of appropriate gear grease, but always refer to your specific machine's service manual for lubrication instructions.

Yes, if the gear slips, the wire may stop feeding momentarily while the arc is still established, potentially causing the wire to burn back into the contact tip.

It is typically made of hardened steel or a high-durability alloy designed to withstand the torque and friction of the wire feed mechanism.

While many experienced welders can replace this part, professional installation is recommended if you are unfamiliar with the internal assembly of the wire feeder.