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326P204055 - ESAB Red PTFE Liner for Aluminum Wire 0.040-0.045

Packaging: 1 per ea
$37.53/ea $22.94/1 per ea only $22.94/eaSave 39%

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OVERVIEW

Smooth Feeding for Aluminum Projects

If you have ever tried to push a wet noodle through a straw, you know what it feels like to weld aluminum with the wrong liner. Aluminum wire is soft, pliable, and incredibly frustrating if your equipment isn't set up correctly. The ESAB Red PTFE Liner (326P204055) is the upgrade you need to transform your aluminum and stainless steel welding experience. Designed specifically for 0.040" to 0.045" (1.0mm - 1.2mm) wires, this liner replaces the friction-heavy steel coil in your MIG gun with smooth, slippery Teflon.

Why Choose PTFE?
Standard steel liners act like a file against soft aluminum wire, shaving off tiny metal flakes that clog your gun and cause the wire to jam or "bird-nest" at the feeder. This ESAB PTFE liner eliminates that friction. The wire glides effortlessly from the spool to the contact tip, ensuring a stable arc and consistent bead profile. The Red color coding makes it easy to identify in your toolbox, so you never accidentally install the wrong size.

Installation and Performance
Installing this liner is straightforward and is the single most effective change you can make to improve aluminum MIG performance. Whether you are fabricating boat parts, repairing aluminum trailers, or working on custom stainless exhaust systems, this liner ensures your wire feed speed remains constant. Stop fighting your machine and start welding. This liner is an essential consumable for any welder tackling non-ferrous metals with an ESAB torch.

Additional Information
Brand:ESAB
Packaging Description:1 Per Ea
Product Type:MIG Gun Liner
Liner Material:PTFE (Teflon)
Compatible Wire Material:Aluminum, Stainless Steel
Wire Diameter Range:1.0mm (0.040"), 1.2mm (0.045")
Color Code:Red
Compatibility:ESAB PSF Series Torches

INCLUDED

  • 1 x ESAB Red PTFE Liner (1.0mm - 1.2mm)
  • Installation instructions (if applicable)

APPLICATIONS

  • Aluminum MIG Welding (GMAW)
  • Stainless Steel Welding
  • Automotive Fabrication
  • Marine Repair and Shipbuilding
  • Sign Manufacturing
  • Aerospace Component Welding

FAQ

This liner is Red color-coded, designed for wire diameters of 1.0mm (0.040") to 1.2mm (0.045").

It is not recommended. Steel wire is abrasive and can cut into the soft PTFE material, causing premature wear. Use a steel spiral liner for mild steel wire.

PTFE (Teflon) has a very low coefficient of friction, which allows soft aluminum wire to slide easily without buckling or shaving, preventing feed issues.

Yes, this is a genuine ESAB product, ensuring correct fitment and material quality for ESAB welding guns.

Remove the old liner from the back of the gun, unroll the new PTFE liner, slide it in carefully, and trim the excess length at the front according to your torch manual's instructions.

This product listing is typically for the liner conduit itself. Some setups may require a separate brass neck liner or jumper depending on the specific torch model.

In the welding industry, liners are color-coded by size. Red typically indicates a bore size suitable for 1.0mm to 1.2mm wires.