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0904440881 - ESAB Precision Wire Straightener with Quick-Release Memory Setting

Packaging: 1 per ea
$1,934.88/ea $1,159.26/1 per ea only $1,159.26/eaSave 40%

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OVERVIEW

ESAB 0904440881 Wire Straightener: Consistent Feeding Made Easy

Upgrade your wire feeding setup with the ESAB Wire Straightener With Memory. Designed for professional welders and fabricators who demand precision, this accessory attaches to your wire feeder to condition the wire before it enters the gun. By removing the natural cast and helix found in spooled wire, it ensures smooth, uninterrupted feeding and precise wire placement in the weld joint.

Smart Design for Efficiency

The standout feature of this unit is its user-friendly "Memory" setting. In busy shops, time spent adjusting equipment is time lost. This straightener utilizes a smart lever system that remembers your pressure adjustments. When you need to change a spool or clear a birdnest, simply flip the lever to open the rolls, perform your maintenance, and flip it back. The straightener returns instantly to your pre-set tension, ensuring you are ready to weld immediately without the guesswork of retuning the knobs.

Optimized for Quality Welds

Straight wire is crucial for high-quality welding. It ensures the wire exits the contact tip centrally, providing better electrical transfer and a stable arc. This is especially important for long gun cables or complex torch configurations where drag can be an issue. Whether you are welding mild steel, stainless, or aluminum, the ESAB Wire Straightener helps prevent feeding stutters and burn-backs caused by excessive friction.

Installation and Compatibility: This unit is engineered to integrate seamlessly with compatible ESAB wire feeders. Its durable components are built to withstand the rigors of daily industrial use, making it a reliable investment for improving your welding process efficiency.

Additional Information
Brand:ESAB
Packaging Description:1 Per Ea
Product Type:Wire Straightener
Features:Memory Setting, Quick Release Mechanism, Adjustable Tension
Application:Wire Feeding, Cast Removal, Helix Removal

INCLUDED

  • 1 x ESAB Wire Straightener with Memory Function
  • Mounting Hardware (if applicable)
  • Instruction Sheet

APPLICATIONS

  • Industrial MIG/MAG Welding
  • Automated and Robotic Welding Systems
  • Long Conduit Wire Feeding
  • Aluminum and Soft Wire Welding
  • Heavy Fabrication Shops

FAQ

A wire straightener removes the natural curvature (cast) and twist (helix) from welding wire as it comes off the spool. This ensures the wire feeds smoothly through the liner and exits the contact tip straight, improving arc stability and targeting.

The memory feature is a quick-release mechanism that allows you to open the straightener to thread wire without changing the tension knob settings. When you close it, it returns to the exact same pressure you set previously.

In robotic welding, the wire must hit the exact same spot every time (Tool Center Point). If the wire has a cast, it may wander as it exits the tip, causing the weld to be off-target. Straightening the wire ensures precision.

Yes, wire straighteners are often very beneficial for aluminum wire to reduce friction in the liner, though care must be taken not to over-tighten and deform the soft wire.

This part (0904440881) is designed for specific ESAB wire feeders. Please check your feeder's manual or parts list to confirm compatibility before purchasing.

Yes. By straightening the wire, you reduce the side-load pressure the wire exerts on the contact tip hole, which can help extend the life of the tip and improve electrical conductivity.

Yes, the straightener features adjustable knobs to set the correct amount of straightening pressure for different wire diameters and stiffness levels.

It typically mounts directly to the inlet side of the wire drive mechanism. Installation usually involves securing it with bolts or screws provided with the feeder or the accessory kit.