2075542 - ESAB 1/16" U-Groove Drive Roll 1.5" OD

Smooth Aluminum Feeding with ESAB U-Groove Rolls

If you are welding aluminum, you know that wire feeding issues are the number one cause of frustration and downtime. The "bird-nesting" of soft aluminum wire at the feeder is often caused by using the wrong type of drive roll. The ESAB 2075542 Feed Roll is the solution for welders running 1/16-inch aluminum wire on compatible ESAB feeders. This roll features a dedicated U-Groove design that cradles the soft wire rather than biting into it, ensuring smooth delivery without crushing or shaving the metal.

Standard drive rolls designed for steel use a V-shape that pinches the wire to get a grip. While this works for hard steel, it deforms soft aluminum, turning your round wire into an oval. This out-of-round wire then drags inside your liner and contact tip, causing friction that leads to erratic arcs and the dreaded wire pile-up at the drive rolls. By switching to the ESAB 2075542 U-Groove roll, you maintain the round shape of your 1/16" wire, allowing it to glide effortlessly through the gun. This results in a stable, consistent arc and far fewer interruptions to clear jams.

This 1-1/2 inch outer diameter roll is built to last, machined from durable steel to resist wear over time. Whether you are fabricating aluminum boat hulls, trailers, or performing automotive repairs, reliable wire feeding is the foundation of a good weld. Don't let poor equipment setup hold back your productivity. Ensure your machine is equipped with the correct drive rolls for the material you are welding. The ESAB 2075542 is the professional's choice for feeding 1/16" soft alloys reliably and consistently.