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2075257 - ESAB Serrated Drive Roll 3/32-7/64 Inch

Packaging: pack of 1
$379.32/EA $223.16/pack of 1 only $223.16/EASave 41%

Usually ships within 3-5 business days

OVERVIEW

Maximize Traction with ESAB Serrated Drive Rolls

When you are running large diameter cored wires, traction is everything. The ESAB 2075257 Serrated Feed Roll is built to handle the toughest feeding challenges in the shop. Designed specifically for 3/32-inch to 7/64-inch wires, this drive roll features aggressive serrations that lock onto the wire surface, pushing it through long gun liners and complex torch angles without slipping. If you've ever struggled with wire stuttering or irregular feeding while welding heavy plate, upgrading your drive rolls to a fresh set of serrated gears is often the solution.

Unlike V-groove rolls used for solid hard wires or U-groove rolls for soft aluminum, these serrated rolls are the industry standard for flux-cored and metal-cored applications. The teeth on the roll provide the necessary friction to drive the wire without requiring excessive tension arm pressure, which can crush tubular wires and cause flaking or liner clogging. This balance of grip and care ensures that your filler metal arrives at the puddle in perfect condition, helping you lay down smooth, consistent beads pass after pass.

Installation is straightforward, fitting directly into compatible ESAB wire feeder assemblies. Keeping a spare set of these rolls in your maintenance kit is a smart move for any professional welder or shop foreman. Over time, the serrations on drive rolls can wear down, leading to subtle feeding issues that frustrate operators and lower weld quality. By replacing them with genuine ESAB 2075257 rolls, you restore your machine's feeding performance to factory-new levels. Whether you are welding structural beams or heavy machinery, trust ESAB's precision engineering to keep your wire moving and your arc burning.

Optimized for Heavy Fabrication

This roll is essential for high-amperage applications where large diameter wires are used. The robust construction resists wear, even under the high torque requirements of feeding thick wires. Ensure your setup is ready for the job by matching your drive rolls to your specific wire size and type.

Additional Information
Brand:ESAB
Product Type:Feed Roll
Wire Diameter:3/32 in, 7/64 in
Roll Type:Serrated
Compatible Wire Type:Flux-Cored, Metal-Cored
Surface Texture:Serrated
Material:Hardened Steel
Packaging Description:pack of 1

INCLUDED

  • (1) Serrated Feed Roll (3/32-7/64 in)

APPLICATIONS

  • Heavy Industrial Fabrication
  • Structural Steel Welding
  • Shipbuilding and Marine Repair
  • Heavy Equipment Manufacturing
  • Flux-Cored Arc Welding (FCAW)
  • Metal-Cored Arc Welding (MCAW)

FAQ

This feed roll is designed for wires ranging from 3/32 inch to 7/64 inch in diameter.

Serrated rolls provide better grip (traction) on softer or tubular wires like flux-cored wire, preventing slippage without needing excessive pressure that could crush the wire.

While it can physically feed solid wire, serrated rolls are not recommended for solid hard wires as the teeth can mar the surface and cause shavings to clog the liner. V-groove rolls are better for solid wire.

Yes, this is a genuine ESAB OEM replacement part, ensuring proper fit and durability.

Replace drive rolls when the serrations become dull or worn down, causing the wire to slip even when tension is correctly adjusted.

This product is typically sold individually. Please check your machine's requirements, as some feeders require two or four rolls.

This roll fits specific ESAB heavy-duty wire feeders. Please consult your welder's manual or parts diagram to confirm compatibility with part number 2075257.

No, serrated rolls are too aggressive for aluminum and will deform it. U-groove rolls are required for aluminum welding.