Canadian owned and operated
The ESAB 0445850052 Feed Roller U 1.2 1.6 is an essential component for professional welders utilizing ESAB wire feed systems for aluminum applications. Feeding soft filler metals requires a delicate balance between grip force and wire integrity. Standard V-groove or knurled rollers, while effective for hard steel or flux-cored wires, often exert point-pressure that deforms soft aluminum wire into an oval shape. This deformation increases friction inside the liner and contact tip, leading to erratic feeding, arc instability, and premature component wear. The U-groove geometry of this roller distributes pressure over a larger surface area of the wire, ensuring positive traction with minimal distortion.
Engineered for industrial reliability, this drive roll supports 1.2mm and 1.6mm wire diameters, allowing welders to switch between heavy-duty structural aluminum welding and lighter gauge work without needing multiple sets of rollers. The smooth surface finish of the groove prevents the generation of aluminum shavings, which are a primary cause of liner clogging and micro-arcing within the contact tip. Maintaining a clean wire path is critical for achieving X-ray quality welds and maintaining the high conductivity required for aluminum welding.
Installation is straightforward, designed to fit securely onto the drive shaft of compatible ESAB wire feed units. Proper tensioning is key; with this U-groove roller, operators can set the tension arm to the minimum required force, further protecting the soft wire. This component is a vital investment for any welding station dedicated to non-ferrous materials, ensuring that your sophisticated power source delivers the precise wire delivery speed commanded by your settings.
| Additional Information |
|---|
| Brand:ESAB |
| Product Type:Feed Roller |
| Packaging Description:1 Per Ea |
| Groove Type:U-Groove |
| Wire Diameter:1.2mm (0.045"), 1.6mm (1/16") |
| Compatible Material:Aluminum, Soft Wires |
| Part Number:0445850052 |
