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0445850002 - ESAB V-Groove Drive Roll 0.030/0.040 Solid Wire

Packaging: pack of 4
$50.20/EA $125.16/pack of 4 only $31.29/EASave 38%

Usually ships within 3-5 business days

OVERVIEW

Keep Your Wire Running Smooth

We've all been there: you're in the middle of a long bead, and suddenly the gun starts sputtering. It feels like the machine is losing power, but nine times out of ten, it's a feeding issue. If your drive rolls are worn out, the wrong size, or the wrong type, you're going to fight your machine all day long. The ESAB Feed Roller V 0.8/1.0 is the fix you need if you are running solid steel or stainless wire. This isn't just a spare part; it's the heartbeat of your wire feeder.

This roller features a classic V-Groove design. Why does that matter? Because if you use a knurled roller on solid wire, you chew up the copper coating, creating dust that clogs your liner. If you use a flat roller, you have to crank the tension so high you flatten the wire. The V-groove cradles the wire perfectly, giving you grip without the crush. This specific roller is a two-in-one deal. One side is machined for 0.030" (0.8mm) wire, and the other handles 0.040" (1.0mm). Changing sizes is as easy as taking the roller off, flipping it around, and sliding it back on.

Durability is key in a shop environment. These rollers are made from hardened steel, so they don't groove out after a few spools. A worn roller will cause the wire to slip, leading to burn-backs where the wire fuses to your tip—a massive waste of time and consumables. By keeping a fresh ESAB 0445850002 in your feeder, you ensure that the wire speed you set is the wire speed you get. It’s a small investment that saves you from the headache of birdnesting and erratic arcs.

Whether you are fabricating structural steel, doing automotive bodywork, or general repairs, this roller covers the two most common wire sizes you'll likely use. Don't let a twenty-dollar part ruin a thousand-dollar job. Check your rollers, and if they look worn or if you're switching wire sizes, swap in this genuine ESAB drive roll to get back to stacking dimes.

Additional Information
Brand:ESAB
Product Type:Feed Roller, Drive Roll
Wire Diameter:0.8mm (0.030"), 1.0mm (0.040")
Groove Type:V-Groove
Compatible Wire Type:Solid Wire, Mild Steel, Stainless Steel
Material:Hardened Steel
Part Number:0445850002
Packaging Description:pack of 4

INCLUDED

  • 1 x ESAB Feed Roller V-Groove (0.8mm / 1.0mm)

APPLICATIONS

  • General Fabrication using Mild Steel solid wire
  • Stainless Steel welding applications
  • Automotive repair (0.8mm wire)
  • Structural steel welding (1.0mm wire)
  • Maintenance and Repair Operations (MRO)

FAQ

This V-Groove roller is designed specifically for solid hard wires, such as mild steel and stainless steel.

No, aluminum wire is soft and requires a U-Groove roller to prevent deformation and shaving. Using a V-Groove on aluminum can cause feeding issues.

The roller is reversible. Simply remove it from the drive hub, flip it over so the desired groove aligns with the wire path, and reinstall it.

While it might feed, it is not recommended. Flux-cored wires typically require Knurled (V-Knurl) rollers to grip the softer, tubular wire without crushing it.

It is made from hardened steel to resist wear from the continuous friction of the welding wire.

Check your tension settings. Also, ensure the roller size matches your wire size exactly. If the roller is very old, the grooves may be worn smooth and require replacement.

It fits many standard ESAB wire feed mechanisms, but you should always check your machine's parts manual or the specific feeder model compatibility before purchasing.