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0809914884 - ESAB FFRS Super Flux Recovery System with TEDAC and Heaters

Packaging: pack of 1
$47,989.20/EA $28,752.15/pack of 1 only $28,752.15/EASave 40%

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OVERVIEW

Automate Your Flux Handling with ESAB

Take your Submerged Arc Welding setup to the next level with the ESAB FFRS Super Flux Recovery System. Manual flux handling is slow, messy, and wasteful. This system automates the process, capturing unused flux and feeding it back into the system, saving you time and money on every pass.

Keep Your Flux Dry
Moisture is the enemy of a good weld. The FFRS Super comes standard with built-in heaters that keep your flux hot and dry. This eliminates the risk of moisture pickup that leads to worm-tracking, porosity, and hydrogen cracking. You get consistent, code-quality welds without the hassle of external baking ovens or manual heating methods.

Seamless Control
This unit is configured for use with the TEDAC control system, found on many ESAB A2 and A6 welding tractors. This ensures that your flux delivery is perfectly timed with your welding arc, providing a smooth, uninterrupted workflow. Whether you are welding pipe, beams, or tanks, the FFRS Super helps you maintain maximum uptime and efficiency.

Why Choose the FFRS Super?

  • Save Money: Stop throwing away good flux. Recover and reuse it automatically.
  • Better Welds: Heated flux means fewer defects and less rework.
  • Less Downtime: Large capacity and auto-refill capabilities keep the arc on longer.
  • Cleaner Shop: Vacuum recovery keeps flux dust and granules off your floor and equipment.
Additional Information
Brand:ESAB
Product Type:Flux Recovery System
Process:Submerged Arc Welding (SAW)
Compatibility:ESAB A2 Tractors, ESAB A6 Tractors, TEDAC Control Systems
Features:Integrated Heaters, Flux Recovery, TEDAC Interface
Packaging Description:pack of 1

INCLUDED

  • 1 x FFRS Super Flux Recovery Unit
  • 1 x TEDAC Connection Interface
  • 1 x Integrated Flux Heater Assembly
  • 1 x Mounting Hardware
  • 1 x Hose Kit

APPLICATIONS

  • Heavy Industrial Fabrication
  • Pressure Vessel Manufacturing
  • Shipbuilding and Marine Construction
  • Pipe Mills and Spiral Pipe Welding
  • Beam and Girder Fabrication

FAQ

The FFRS Super is a Flux Feed and Recovery System designed to automatically feed flux to the weld joint and recover unfused flux for reuse in Submerged Arc Welding.

The integrated heaters prevent the flux from absorbing moisture from the air, which is critical for preventing hydrogen cracking and porosity in the finished weld.

TEDAC stands for Tool for Electronic Digital Arc Control. It is an ESAB control system used on their automatic welding tractors (like the A2 and A6) to manage welding parameters.

While it is designed specifically for ESAB A2/A6 tractors with TEDAC interfaces, it may be adaptable to other systems, but seamless integration is best achieved with ESAB equipment.

Most flux recovery systems, including the FFRS series, typically utilize an electric suction unit or compressed air venturi for recovery. Please check the specific manual for the 0809914884 configuration.

In Submerged Arc Welding, only a portion of the flux melts. Recovering the unfused flux allows you to reuse it, significantly reducing the amount of new flux you need to purchase.

No, this system is specifically designed for Submerged Arc Welding (SAW), which uses granular flux. It is not used for MIG or TIG welding.