
If you are looking for a MIG gun that feels right in your hand and keeps the arc smooth all day long, the Tweco Fusion 250 is built for you. Welding is a tactile profession, and the tool you hold for eight hours a day matters. Tweco has designed the Fusion handle with an ergonomic shape and a diamond-pattern grip that prevents slipping, even when you are wearing heavy welding gloves. The trigger geometry is optimized to reduce finger stress, allowing you to focus on your puddle manipulation rather than fighting hand fatigue. With a 12-foot lead, you get plenty of reach to move around large assemblies without getting tangled or losing wire feed consistency.
The real game-changer for the welder, however, is the Velocity consumable system. We've all dealt with contact tips that burn back or seize up in the threads. The Fusion gun uses threadless tips that drop right in and lock solid. This means better current transfer to your wire and a much smoother arc. You'll notice less spatter and a more consistent burn-off, which translates to better-looking welds and less cleanup time. The nozzle stays cooler longer, and when it is time to change parts, it’s fast and frustration-free. No more wrestling with pliers to get a seized tip out of a diffuser.
Durability is also key. The strain relief on this gun is top-notch, preventing those annoying kinks at the feeder that ruin your wire speed. The jacket is tough enough to drag over concrete floors and around sharp metal corners without shredding. Whether you are working in an auto body shop, doing farm repair, or fabricating structural components, the Tweco Fusion 250 gives you the reliability of a classic Tweco with modern performance upgrades that make your job easier. It plugs right into any feeder with a Tweco-style port, so you can upgrade your rig instantly.
| Additional Information |
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| Brand:Tweco |
| Amperage:250 |
| Packaging Description:1 Per Ea |
| Cable Length:12 ft |
| Connection Type:Tweco |
| Series:Fusion |
| Cooling Method:Air Cooled |
| Consumable System:Velocity |
| Duty Cycle:60% |
| Wire Size Capacity:0.023" - 0.045" |