256960 - Miller Nylon Inlet Guide .023-.052 (2-Pack)

Smooth Feeding for Soft Wires

Upgrade your wire feeding system with the Miller 256960 Nylon Wire Inlet Guide, specifically tailored for welders using aluminum or other soft wires. This 2-pack of guides is an essential accessory for any fabricator looking to achieve high-quality welds without the frustration of feed issues. Capable of handling wire sizes from .023" to .052", these guides are the first line of defense against wire deformation and shaving in your MIG setup.

Prevent Wire Shaving and Clogs

One of the biggest headaches in aluminum MIG welding is the generation of aluminum shavings. These tiny particles are often created when soft wire drags across a hard steel inlet guide. The shavings accumulate in the drive rolls and liner, leading to erratic feeding, burn-backs, and unstable arcs. By switching to the Miller 256960 Nylon Guide, you introduce a low-friction interface that allows the wire to glide smoothly into the feeder. This simple change can drastically reduce the frequency of liner cleanouts and contact tip replacements.

Designed for Miller Machines

Don't compromise your machine's performance with generic parts. These guides are authentic Miller OEM components, designed to fit seamlessly into your existing Miller wire feeder. The precision molding ensures that the guide aligns perfectly with the drive rolls, directing the wire exactly where it needs to go. Proper alignment is crucial for preventing "birdnesting"—the tangling of wire at the drive rolls—which is a common and time-consuming issue when pushing soft aluminum wire.

Value and Convenience

Supplied as a package of two, this product offers excellent value and convenience. Professional welders know that consumable parts should always be stocked in the shop. Having a backup nylon guide means you are prepared for maintenance intervals or unexpected damage, keeping your production line moving. Whether you are in an industrial fabrication shop or a home garage, ensuring your wire path is optimized with the correct inlet guide is a small investment that yields better weld quality and less frustration.