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HKS0001427 - HKS ST Series Wire Feed Sensor for MIG/TIG/Plasma

Packaging: pack of 1
$4,706.81/EA $2,900.03/pack of 1 only $2,900.03/EASave 38%

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OVERVIEW

Take Control of Your Automated Welds

In the world of automated and robotic welding, consistency is everything. The HKS Wire Sensor ST MSG/TIG/PLASMA-S3 is your frontline defense against inconsistent wire feeding, one of the most common causes of downtime and bad welds. Whether you are running a high-speed MIG line, a precision TIG setup, or a Plasma welding operation, this sensor keeps a watchful eye on your filler metal delivery.

Why is this sensor important for your setup? Even the best welding power sources can experience wire feed fluctuations due to liner friction, spool tension issues, or drive roll slippage. This HKS sensor measures the actual movement of the wire, not just the speed the motor is told to spin. This means your monitoring system knows exactly what is happening at the torch, allowing for instant stops or adjustments if the wire stops moving or slows down unexpectedly.

Key Benefits for the Shop Floor:

  • Universal Compatibility: One sensor style that handles MSG, TIG, and Plasma wire applications.
  • Reliability: Built by HKS, a leader in process monitoring, to survive the heat and grime of the weld cell.
  • Peace of Mind: Know for a fact that your wire is feeding correctly on every single part.

Upgrade your robotic cell with the HKS Wire Sensor ST and stop guessing about your wire feed stability. It is the smart choice for shops that demand zero defects and maximum uptime.

Additional Information
Brand:HKS, ESAB
Product Type:Wire Sensor, Process Monitoring Sensor
Process Compatibility:MIG/MAG (MSG), TIG, Plasma
Sensor Type:Wire Feed Speed, Wire Movement
Series:ST, S3
Application:Automated Welding, Robotic Welding, Quality Assurance
Packaging Description:pack of 1

INCLUDED

  • 1 x HKS Wire Sensor ST MSG/TIG/PLASMA-S3
  • Installation Guide

APPLICATIONS

  • Robotic MIG/MAG Welding Cells
  • Automated TIG Welding Systems
  • Plasma Welding Applications
  • Automotive Component Manufacturing
  • Structural Steel Automation
  • Quality Assurance & Process Data Acquisition

FAQ

This sensor is designed for use with MSG (MIG/MAG), TIG, and Plasma welding processes.

It primarily measures wire feed speed and detects wire movement to ensure the welding process is running within specified parameters.

While it can be used, it is primarily designed for automated and robotic systems where continuous process monitoring and data logging are required.

It is manufactured by HKS Prozesstechnik, which is a brand under the ESAB umbrella.

The 'S3' typically refers to the specific connector type or interface generation used to connect the sensor to the monitoring unit.

By detecting wire feed fluctuations or stoppages in real-time, it allows the system to pause or alert operators before significant weld defects occur.

Yes, it is typically connected to an HKS process monitoring unit or a compatible interface that can interpret the sensor's signals.