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K4586-045 - Lincoln HyperFill .045 Installation Kit for Power Feed 84

Packaging: 1 Per Ea
$4,847.50/EA $3,120.58/1 Per Ea only $3,120.58/EASave 36%

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OVERVIEW

Weld Faster and Smoother with HyperFill

If you are looking to lay down more metal in less time without fighting a complicated machine, the Lincoln Electric K4586-045 HyperFill .045 One-Pak is your solution. This kit transforms your compatible Lincoln setup into a beast of a welder, running two .045 wires at the same time through a single gun. The beauty of HyperFill is that it doesn't feel like a science experiment; it feels just like welding with a standard MIG gun, only faster and smoother. You get a wider arc that bridges gaps easily and wets out the toes of the weld perfectly, making your job easier and your welds look better.

The K4586-045 kit takes the guesswork out of setting up for HyperFill. It comes with everything you need to swap out on your feeder and gun. You get the special drive rolls that feed both wires evenly, the wire guides to keep them aligned, and the specific gun liner, diffuser, and contact tips designed to handle the twin-wire output. Because it runs off a single trigger pull and a single power source, you don't have to learn a new way to weld. You just point, shoot, and watch the heavy deposition fill the joint.

This kit is perfect for welders working on heavy structural steel, heavy equipment repair, or any job where you have long, big welds to make. Instead of doing multiple passes with a single wire, you can often get the job done in fewer passes with HyperFill. The arc is incredibly stable and low-spatter, meaning you spend less time chipping and grinding afterwards. Upgrade your Power Feed 84 with this One-Pak and experience the difference of twin-wire power with single-wire simplicity.

Additional Information
Brand:Lincoln Electric
Wire Diameter:0.045" (1.2 mm)
Process:MIG (GMAW)
Product Type:Installation Kit, Consumable Kit
Compatible Feeder:Power Feed 84
Compatible Gun:Magnum PRO Water-Cooled
Technology:HyperFill Twin-Wire
Packaging Description:1 Per Ea

INCLUDED

  • HyperFill .045 Contact Tips
  • HyperFill Diffuser
  • HyperFill Gas Nozzle
  • Specific Drive Rolls for .045 Twin Wire
  • Wire Guides (Inlet/Outlet)
  • Gun Liner
  • Insulator

APPLICATIONS

  • Heavy Structural Steel Fabrication
  • Automotive and Transportation Manufacturing
  • Heavy Equipment Repair and Maintenance
  • Shipbuilding and Offshore Fabrication
  • General Fabrication requiring high deposition rates
  • Pipeline and Vessel Welding

FAQ

The kit typically includes HyperFill-specific drive rolls, wire guides (inlet/outlet), a gun liner, a diffuser, a gas nozzle, and HyperFill contact tips designed for .045 wire.

No, this is an installation kit containing consumables and drive roll parts. You will need a compatible Magnum PRO gun (often water-cooled) to use these parts.

HyperFill requires a Lincoln Electric Power Wave® power source capable of running the HyperFill waveform.

No, this kit is designed for specific Lincoln Electric feeders, primarily the Power Feed® 84 series, which can accommodate the twin-wire drive roll setup.

Using two smaller wires creates a larger surface area for electrical contact and a wider arc cone, allowing for higher deposition rates with better puddle control and less heat input issues than a single large wire.

Not at all. Despite using two wires, the HyperFill process creates a single, stable arc that feels very similar to standard spray transfer MIG welding.

HyperFill typically runs on standard argon-based blends used for spray transfer, such as 90/10 or 85/15 Argon/CO2, but check the specific waveform requirements.

No, the K4586-045 is specifically machined for .045 (1.2 mm) wire. There are other kits available for different wire diameters.