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W7006203 - ESAB VAF-4HD Replacement Idle Gear W7006203

Packaging: pack of 1
$107.24/EA $64.25/pack of 1 only $64.25/EASave 40%

Usually ships within 3-5 business days

OVERVIEW

Restore Smooth Feeding to Your VAF-4HD

Is your VAF-4HD wire feeder acting up? Are you experiencing inconsistent wire speeds, stuttering starts, or frustrating wire slippage? The problem might not be your settings—it could be a worn-out gear in your drive assembly. The ESAB W7006203 Idle Gear is the direct replacement part you need to get your machine running like new again. The idle gear plays a crucial role in the wire feeding mechanism, working alongside the main drive gear to push the welding wire through the gun cable. When this gear wears out, your wire feed becomes unreliable, leading to poor weld quality and wasted time troubleshooting.

Welding equipment takes a beating in the shop. Dust, metal shavings, and constant friction eventually wear down even the toughest components. If the teeth on your idle gear are stripped or rounded, the drive rolls won't grip the wire effectively. This often results in the operator increasing the drive roll tension to compensate, which can deform the wire and cause liner clogging. The smarter fix is to replace the worn gear. This W7006203 gear is designed specifically for the VAF-4HD model, ensuring a perfect fit and hassle-free installation. You don't need to struggle with aftermarket parts that might not mesh correctly; stick with the part designed for your machine.

Why Replace Your Idle Gear?

  • Consistent Arc: Smooth wire feeding is the secret to a stable arc. A new gear eliminates the micro-stutters that cause spatter and burn-back.
  • Protect Your Motor: Worn gears can cause binding, putting extra strain on your wire feed motor. Replacing the gear reduces this load.
  • Easy Maintenance: Swapping out the idle gear is a straightforward repair that can be done right in the shop, saving you the cost of sending the machine out for service.

Don't let a small part hold up your production. Keep a spare W7006203 Idle Gear in your maintenance kit so you are always ready to tackle drive system repairs. Whether you are welding mild steel, stainless, or aluminum, a healthy drive system is the first step to a perfect weld. This gear provides the durability and precision you expect from professional-grade welding equipment parts.

Additional Information
Brand:ESAB
Packaging Description:1 Per Ea
Compatible Model:VAF-4HD
Component Type:Idle Gear
Application:Wire Drive Assembly

INCLUDED

  • 1 x Idle Gear for VAF-4HD Wire Drive

APPLICATIONS

  • Repair of VAF-4HD wire feeders
  • Routine maintenance of MIG welding drive assemblies
  • Replacement of worn or stripped drive gears
  • Industrial fabrication equipment upkeep

FAQ

The W7006203 is an idle gear designed specifically for the VAF-4HD wire drive assembly, commonly found in ESAB/Linde/L-Tec equipment.

The drive gear is directly powered by the motor shaft, while the idle gear meshes with it to transfer rotation or support the opposing drive roll. The W7006203 is the idle component.

Inspect the gear teeth for signs of rounding, chipping, or excessive wear. If the wire feed is erratic or the gears slip despite proper tension, replacement is likely needed.

Yes, this is a genuine replacement part designed to meet the original manufacturer specifications for the VAF-4HD system.

Indirectly, yes. A worn gear causes slippage, leading operators to over-tighten drive rolls, which can deform (ovalize) the wire and cause liner jams.

No, the W7006203 is the gear only. Drive rolls are sold separately based on the wire size and type you are using.

It is manufactured from durable, hardened steel to withstand the mechanical stress and friction of industrial wire feeding.

Installation is generally straightforward for those familiar with wire feeder maintenance. Always disconnect power before servicing the drive assembly.