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0457619002 - ESAB Teflon Wire Guide Insert 2.0-2.4mm

Packaging: pack of 1
$125.98/EA $75.48/pack of 1 only $75.48/EASave 40%

Usually ships within 3-5 business days

OVERVIEW

Smooth Feeding for Your Aluminum Projects

If you have ever welded aluminum, you know the headache of a bird-nest. One moment you are laying a perfect bead, and the next, your wire kinks at the drive rolls, bringing production to a grinding halt. The ESAB Teflon Insert 2.0-2.4mm is your defense against these feeding issues. Designed specifically for soft wires, this insert replaces standard steel guides that can grab and shave aluminum wire, creating friction that ruins your feed.

This insert is made from high-quality Teflon, providing a slick, slippery surface that lets your 2.0mm to 2.4mm wire glide through effortlessly. It is an essential upgrade or replacement part for your ESAB equipment if you are switching from steel to aluminum or if your old guide is worn out. A worn guide can cause erratic arc starts and sputtering, but a fresh Teflon insert helps keep your wire speed constant and your arc smooth.

Don't let equipment maintenance slow you down. This genuine ESAB part (0457619002) drops right into place, ensuring your setup is optimized for soft alloys. Whether you are fabricating boat hulls, trailers, or custom aluminum parts, trusting the right consumables makes the job easier. Keep a spare in your toolbox so you are never stuck waiting on parts when a deadline is looming.

Additional Information
Brand:ESAB
Material:Polytetrafluoroethylene (Teflon)
Wire Diameter Compatibility:2.0mm, 2.4mm
Packaging Description:1 Per Ea
Component Type:Wire Feed Insert, Outlet Guide
Compatible Wire Type:Aluminum, Soft Wires

INCLUDED

  • 1 x Teflon Insert (2.0-2.4mm)

APPLICATIONS

  • Aluminum MIG Welding
  • Fabrication of soft alloy structures
  • Automotive and Marine repair
  • Industrial wire feeding systems

FAQ

It guides the welding wire through the feeder mechanism with minimal friction, preventing shaving and tangling, especially for soft wires.

This insert is designed for wire diameters ranging from 2.0mm to 2.4mm.

Teflon has a very low coefficient of friction and is non-abrasive, making it ideal for soft wires like aluminum that can easily deform or shave against metal.

Yes, this is a genuine ESAB replacement part, SKU 0457619002.

While physically possible, Teflon is typically reserved for aluminum. Steel wire is abrasive and will wear out a Teflon guide much faster than a steel guide.

Inspect it whenever you change the wire spool or liner. If you notice grooves, debris buildup, or deformation, it should be replaced to ensure smooth feeding.

Yes, by reducing friction and providing a smooth path at the drive rolls, it significantly reduces the chance of the wire buckling and bird-nesting.

It fits specific ESAB wire feeders and torch systems designed for this form factor. Check your equipment's parts manual for compatibility with part number 0457619002.