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122-11-100 - Stoody JS-100 Powder Spray Torch Kit

Packaging: pack of 1
$2,065.87/EA $1,237.74/pack of 1 only $1,237.74/EASave 40%

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OVERVIEW

Restore Worn Parts with Precision Powder Spray

For welders and fabricators looking to expand their repair capabilities beyond standard arc welding, the Stoody JS-100 Jet-Spray Torch Kit is a game-changer. This isn't just another cutting torch; it is a specialized tool designed to spray metal powder onto worn surfaces, building them back up to their original dimensions with a tough, wear-resistant coating. If you deal with worn shafts, battered gear teeth, or eroded pump housings, the JS-100 allows you to fix these parts in-house rather than sending them out or scrapping them. The process is surprisingly intuitive for anyone familiar with oxy-acetylene equipment: you heat the part to a "sweating" temperature and then pull the trigger to spray the alloy powder into the puddle.

The kit comes ready to hook up to your existing oxygen and acetylene regulators and hoses. The torch handle features a comfortable grip and a top-mounted hopper that holds the Stoody spray powder. The real magic lies in the control lever; you can feather the powder feed to apply a thin "tinning" coat or hold it open to build up thicker layers quickly. Because the process uses a gas flame rather than an electric arc, the heat input is softer and more diffuse. This means you get a smooth, flat bead that looks almost like a TIG weld, often requiring little to no grinding to finish. It is the ultimate solution for hardfacing edges that need to stay sharp or surfaces that need to remain smooth.

One of the standout features of the JS-100 is its performance on cast iron. We all know cast iron can be a nightmare to weld with a stick rod due to cracking and hardening. The Jet-Spray process heats the casting more evenly and uses powders that are specifically formulated to bond with cast iron without causing the stress cracks typical of arc welding. Whether you are in an automotive machine shop fixing exhaust manifolds or on a farm repairing tillage tools, this kit gives you the versatility to tackle jobs that other processes can't touch. It’s a reliable, mechanical solution for extending the life of your tools and equipment.

Additional Information
Brand:Stoody
Packaging Description:1 Per Ea
Process Type:Powder Spray, Oxy-Acetylene Thermal Spray
Gas Type:Oxygen, Acetylene
Application:Hardfacing, Buildup, Cast Iron Repair
Kit Components:Torch Handle, Powder Hopper, Flow Control Lever, Multi-flame Tips

INCLUDED

  • JS-100 Torch Handle with Powder Control Assembly
  • Powder Hopper (Canister)
  • Standard Multi-Flame Heating Tip
  • Torch Butt/Mixer Assembly
  • Instruction Manual

APPLICATIONS

  • Shaft Reclamation: Building up worn bearing journals and seal areas on steel shafts.
  • Cast Iron Repair: Repairing defects, cracks, or worn areas on cast iron engine blocks, housings, and gears.
  • Agricultural Tooling: Hardfacing tillage tools, plowshares, and harvesting equipment edges.
  • Glass and Ceramic Molds: Repairing edges and surfaces on molds used in high-temperature manufacturing.
  • Valve Seating: Surfacing valve seats and faces for improved heat and wear resistance.
  • Pump Components: Restoring impellers, casings, and sleeves subject to erosion and corrosion.

FAQ

The JS-100 Jet-Spray Torch requires Oxygen and Acetylene. It is not designed for use with propane, propylene, or natural gas, as these fuels do not provide the specific flame characteristics needed for proper powder application.

No, the JS-100 is a powder spray torch designed for surfacing and buildup. It does not have a cutting oxygen jet or the internal geometry required for oxy-fuel cutting.

The kit is designed for Stoody's line of spray powders, which typically include nickel-base, cobalt-base, and iron-base alloys formulated for various wear and corrosion resistance properties.

Yes, the JS-100 is excellent for cast iron repair. The oxy-acetylene process provides preheat and slower cooling compared to arc welding, reducing the risk of cracking in cast iron components.

No, the kit typically includes the torch handle, powder hopper, mixer, and tip. You will need to use your existing oxygen and acetylene regulators and hoses.

The torch features a lever on the handle that operates a valve at the bottom of the hopper. Depressing the lever allows powder to flow into the gas stream; releasing it stops the flow.

Powder spray allows for much thinner, smoother deposits with less dilution of the base metal. It is ideal for precision work where heavy grinding needs to be avoided.

While possible, it is difficult. The powder is gravity-fed from the hopper into the aspiration chamber, so the torch works best in the flat or horizontal position. Overhead use may result in inconsistent powder flow.