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646988 - ESAB Replacement O-Ring .489 ID x .070 (5-Pack)

Packaging: pack of 5
$22.16/EA $66.35/pack of 5 only $13.27/EASave 40%

Usually ships within 3-5 business days

OVERVIEW

ESAB 646988 O-Ring Kit – 5 Pack

Keep your ESAB welding torches operating at 100% efficiency with the ESAB 646988 O-Ring Replacement Kit. This package contains five high-quality O-rings, each measuring 0.489 inches in Inner Diameter and 0.070 inches in thickness. These small but mighty components are the first line of defense against shielding gas leaks in your welding gun assembly. A worn-out O-ring is a common culprit behind erratic arc performance, excessive spatter, and porosity caused by poor gas coverage. By replacing them regularly with genuine OEM parts, you ensure your equipment performs exactly as the manufacturer intended.

Why Choose Genuine ESAB Parts?

When it comes to welding equipment, fitment matters. The ESAB 646988 is manufactured to tight tolerances to ensure a perfect seal within the specific grooves of ESAB torch components. Generic O-rings may look similar but often lack the specific heat resistance or chemical compatibility required for welding environments. These O-rings are built to resist drying out and cracking over time, providing a reliable seal that withstands the rigors of daily industrial use. Using genuine parts helps maintain the validity of your equipment's warranty and ensures safety and reliability in your operations.

Preventative Maintenance Made Easy

Leaks in a welding system can be subtle and costly. A damaged O-ring can cause a drop in gas pressure at the nozzle, forcing you to increase flow rates and waste gas just to maintain a stable arc. In water-cooled systems, O-ring failure can be even more catastrophic, potentially leading to coolant leaks that damage the torch head. This 5-pack allows you to proactively replace seals during routine cleaning or liner changes. It is a low-cost investment that prevents high-cost repairs and production stoppages.

Installation and Usage

Installing these O-rings is straightforward and requires no special tools, though a small pick may help remove the old seal. Before installation, it is often recommended to apply a very small amount of O-ring lubricant (compatible with your system) to prevent tearing during assembly. This kit is ideal for fabrication shops, MRO departments, and professional welders who rely on their ESAB gear day in and day out. Don't let a ten-cent seal ruin a thousand-dollar weld—keep your kit stocked with the ESAB 646988.

Additional Information
Brand:ESAB
Packaging Description:pack of 5
Inner Diameter:0.489 inches
Cross Section:0.070 inches
Product Type:Replacement O-Ring
Quantity:5 per Bag

INCLUDED

  • 5 x O-Rings (.489 ID x .070)

APPLICATIONS

  • Sealing gas connections in MIG/TIG torches
  • Replacement of worn O-rings in ESAB welding guns
  • Preventative maintenance for welding equipment
  • General fluid power sealing where dimensions match

FAQ

The O-ring has an Inner Diameter (ID) of 0.489 inches and a cross-section (thickness) of 0.070 inches.

This product (SKU 646988) is sold as a bag containing 5 O-rings.

Yes, this is a genuine ESAB replacement part, ensuring correct fit and material quality for ESAB equipment.

A worn or cracked O-ring can lead to shielding gas leaks, which may cause weld porosity, oxidation, and wasted gas. In some cases, it can also cause coolant leaks in water-cooled torches.

It is generally good practice to apply a small amount of compatible O-ring lubricant to prevent the seal from tearing or pinching during installation, though you should check your specific torch manual.

While the dimensions (.489" x .070") are standard, this part is specifically sourced for ESAB equipment. It can be used elsewhere if the dimensions match exactly, but compatibility is guaranteed only for the intended ESAB applications.

Inspect the O-ring visually for cracks, flat spots, cuts, or brittleness. If the connection feels loose or you suspect a gas leak (hissing sound or poor weld coverage), check the seals immediately.