Skip to Main Content
Canadian
Canadian owned and operated

0469837882 - ESAB Outlet Guide 5/64-3/32 for Steel/Stainless/Cored Wire

Packaging: pack of 2
$186.94/EA $230.36/pack of 2 only $115.18/EASave 38%

Usually ships within 3-5 business days

OVERVIEW

Keep Your Wire Running Smooth

There is nothing more frustrating than a wire feed issue right in the middle of a long weld. If you are running heavy wire—like 5/64" or 3/32"—you know that the drive system takes a beating. This ESAB Outlet Guide (0469837882) is the piece that sits right after your drive rolls, guiding that thick wire safely into the gun liner. It’s built tough to handle the drag and friction of heavy steel, stainless, and even flux-cored wires without binding up.

Why does this little part matter? Because if your outlet guide gets grooved or worn out, your wire starts to wander. That wandering leads to friction, erratic feeding, and the dreaded birdnest at the feeder. This guide is designed specifically for the big stuff—FE (Steel), SS (Stainless), and CO (Cored) wires. It keeps everything aligned perfectly so your drive rolls can do their job without slipping or chewing up the wire.

Swapping this out is a quick fix that can save you hours of headache down the line. If you are noticing your wire chattering or your arc pulsing, check your guides. If you are running ESAB gear with these larger diameters, this is the genuine replacement you need to get back to laying down smooth beads. Don't let a cheap worn-out guide ruin your day; keep a spare in your box.

Additional Information
Brand:ESAB
Product Type:Outlet Guide
Wire Diameter:5/64" (2.0mm), 3/32" (2.4mm)
Packaging Description:1 Per Ea
Compatible Materials:Mild Steel (Fe), Stainless Steel (SS), Flux Cored (Co)
Application:Heavy Duty Industrial Welding

INCLUDED

  • 1 x Outlet Guide (5/64-3/32 in.)

APPLICATIONS

  • Heavy fabrication using large diameter wires
  • Structural steel welding
  • Shipbuilding and marine repair
  • Hardfacing and cladding operations
  • Flux-cored arc welding (FCAW)

FAQ

This guide is designed for wire diameters from 5/64 inch (2.0mm) to 3/32 inch (2.4mm).

This guide is marked for FE (Steel), SS (Stainless), and CO (Cored). Aluminum typically requires a polymer or nylon guide to prevent shaving; check your feeder manual for specific aluminum parts.

The outlet guide is installed in the wire feeder unit, positioned immediately after the drive rolls to guide the wire into the gun cable adapter.

Replace the guide if you notice keyholing (elongation of the hole), excessive grooving, or if the wire begins to snag or feed erratically.

Yes, this is a genuine ESAB replacement part, ensuring perfect fit and compatibility with ESAB wire feeders.

Yes, the 'CO' in the description stands for Cored, meaning it is suitable for flux-cored and metal-cored wires.

Yes, a properly sized and unworn outlet guide supports the wire as it leaves the rolls, significantly reducing the chance of the wire buckling or birdnesting.