90935 - Tweco 90935 Outlet Guide for .045 and 1/16 Wire

Genuine Tweco 90935 Outlet Guide for Heavy-Duty Welding

Maintain the reliability of your MIG welding setup with the Tweco 90935 Outlet Guide, a premium replacement part designed for professional welders. This specific guide is sized to accommodate .045-inch and 1/16-inch welding wires, making it an essential component for heavy fabrication environments where larger diameter wires are the standard. It serves as the critical interface between your wire feeder's drive rolls and the welding gun cable, ensuring the wire enters the liner smoothly and without deformation.

The primary function of the outlet guide is to support the wire column. Without a properly sized guide, the wire is prone to buckling under the push force of the drive rolls, especially if there is any resistance downstream in the gun liner or contact tip. The Tweco 90935 is machined to tight tolerances to minimize this risk. It prevents the wire from rubbing against the feeder housing or adapter walls, which can cause metal shavings to accumulate and eventually clog the liner. By keeping the wire centered and supported, this guide significantly reduces drag and promotes a stable, consistent arc.

Durability is a hallmark of Tweco products, and this outlet guide is no exception. It is built to resist the abrasive wear caused by thousands of feet of wire passing through it daily. However, like all consumables, it is a wear item. Regular inspection and replacement of the outlet guide are recommended to prevent feeding erraticism. If you notice unstable arc lengths or the wire "stuttering" despite good drive roll tension, a worn outlet guide could be the culprit.

Compatible with standard Tweco connection styles and adapters, the 90935 is easy to install. It is an inexpensive investment that protects your more costly equipment and ensures downtime is kept to a minimum. Trust Welders Supply for all your genuine Tweco replacement parts and keep your arc burning smoothly.