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0487166896 - ESAB Warrior 404HD Main Control Board Replacement

Packaging: pack of 1
$1,677.76/EA $1,064.74/pack of 1 only $1,064.74/EASave 37%

Usually ships within 3-5 business days

OVERVIEW

Genuine ESAB 0487166896 Replacement PC Board

Keep your shop running smoothly with the ESAB 0487166896 PC-Board Warrior 404HD Main Board. In the world of industrial welding, equipment downtime translates directly to lost revenue and missed deadlines. The Warrior 404HD is a powerful machine, but if its main control board fails, the entire unit becomes a paperweight. This replacement board is the direct OEM solution provided by ESAB to get your machine back online and burning wire as quickly as possible.

This specific PC board (SKU: 0487166896) is the primary logic controller for the Warrior 404HD model. It is responsible for interpreting operator inputs and regulating the power output to the welding torch. If your machine is experiencing issues such as failure to power up, inability to adjust voltage/amperage, or intermittent shutdowns, a faulty main board is often the culprit. This replacement unit is identical to the original board installed at the factory, ensuring 100% compatibility with the machine's wiring harness, mounting points, and other internal components. There is no need for retrofitting or complex modifications—simply swap the damaged board for this new unit to restore full functionality.

Key Features of the Replacement Board:

  • Direct OEM Fit: Designed exclusively for the Warrior 404HD, eliminating compatibility guesswork.
  • Factory Calibrated: Pre-loaded with the necessary logic to manage the machine's duty cycle and output characteristics.
  • Durable Design: Built to resist the vibration and environmental factors common in welding shops.

We recommend that all electronic repairs on high-amperage welding power sources be conducted by certified repair technicians. Proper handling of static-sensitive devices (ESD safety) is crucial during installation to prevent immediate damage to the new board. Once installed, this board will revive the smooth arc characteristics and reliable starting that the Warrior series is famous for. Don't let a fried circuit board halt your production line; order the genuine ESAB 0487166896 replacement today and ensure your equipment is ready for the toughest jobs.

Additional Information
Brand:ESAB
Product Type:PC Board
Compatible Model:Warrior 404HD
Packaging Description:pack of 1

INCLUDED

  • 1 x Main PC Board (0487166896)
  • Anti-static packaging

APPLICATIONS

  • Repairing ESAB Warrior 404HD welding power sources
  • Replacing damaged, burnt, or malfunctioning main control boards
  • Restoring factory logic and parameter control to the welder
  • Correcting issues related to erratic arc performance or startup failures

FAQ

This board is specifically listed for the Warrior 404HD. While some ESAB machines share components, you should verify compatibility with your specific machine's serial number or parts manual before purchasing.

Typically, these OEM main boards come pre-configured for the specific machine model. However, calibration or firmware checks by a certified technician are recommended during installation.

Common symptoms include the machine failing to power on, unresponsive controls, error codes displayed on the panel, or erratic welding output that cannot be stabilized.

Due to the high voltages present in welding equipment and the sensitivity of electronic components to static electricity, we strongly recommend professional installation by a qualified repair technician.

Yes, genuine ESAB replacement parts typically carry a warranty against manufacturing defects. Please check the specific warranty terms at the time of purchase.

This is a brand new, genuine OEM part from ESAB, not a refurbished or aftermarket copy.

Keep the board in its original anti-static packaging and store it in a cool, dry place away from dust and moisture until it is ready to be installed.

If the error codes are related to logic failures or main control communication, replacing the board often resolves the issue. However, proper diagnosis is required to rule out other sensors or connections.