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0459990082 - ESAB Pressure Roller for Aluminum Silicon Wire

Packaging: pack of 1
$129.49/EA $81.51/pack of 1 only $81.51/EASave 37%

Usually ships within 3-5 business days

OVERVIEW

Keep Your Aluminum Projects Moving

Welding aluminum requires the right setup, and the ESAB Pressure Roll for AlSi Wire (0459990082) is the key to frustration-free feeding. If you are running Aluminum-Silicon wires (like 4043) through your ESAB feeder, using the correct pressure roll is not optional—it is a necessity. Aluminum wire is soft and delicate; using the wrong roller can flatten the wire or cause shavings that clog your liner, leading to the dreaded "birdnest" that stops work instantly.

This genuine ESAB replacement part is designed to grip AlSi wire gently but firmly, ensuring it feeds smoothly from the spool to the puddle. It installs easily into compatible ESAB wire feeders, restoring your machine's performance to factory standards. Don't let feeding issues ruin your welds or slow down your production schedule. By swapping out worn or incorrect rolls for this specific AlSi pressure roll, you ensure consistent wire delivery and better weld bead appearance.

Trust in genuine ESAB parts for durability and fit. This pressure roll is built to withstand the rigors of daily shop use while protecting your soft aluminum consumables. Whether you are repairing a boat, fabricating a tank, or working on automotive parts, this small component makes a big difference in your welding experience.

Additional Information
Brand:ESAB
Packaging Description:1 Per Ea
Product Type:Pressure Roll
Wire Compatibility:AlSi (Aluminum Silicon), Aluminum
Application:MIG Welding, Wire Feeding

INCLUDED

  • 1 x Pressure Roll for AlSi Wire

APPLICATIONS

  • MIG welding with Aluminum-Silicon (AlSi) wires (e.g., ER4043).
  • Automotive aluminum fabrication.
  • Marine repair and boat building.
  • General industrial aluminum manufacturing.

FAQ

It is designed to apply pressure to AlSi (Aluminum-Silicon) welding wire in the feeder mechanism to ensure smooth feeding without crushing the soft wire.

It is specifically optimized for soft aluminum alloys. For steel wire, you should use pressure rolls designed for hard wires to ensure proper traction and durability.

Common AlSi (Aluminum-Silicon) alloys include ER4043, which is widely used for general aluminum welding.

Yes, this is a genuine ESAB OEM replacement part, SKU 0459990082.

Aluminum is much softer than steel. Standard rolls can deform or shave aluminum wire, causing feeding jams and liner clogs.

If you notice slipping wire, erratic feeding, or visible wear/grooves on the roll surface, it is time to replace it.

This item is sold individually (1 per each). Check your feeder manual to see if you need multiple rolls.