0413546001 - ESAB V-Groove Drive Roll 1.0-1.2mm for Steel Wire

Smooth Feeding for Better Beads

There is nothing more frustrating than being in the middle of a long weld and feeling the wire stutter or slip. Often, the culprit isn't your machine settings or your liner—it's a worn-out drive roll. The ESAB 0413546001 Feed Roller is the genuine replacement part you need to get your ESAB Origo or Aristo feeder running like new again. Designed specifically for solid steel and stainless steel wires, this roller features a precision V-groove that grabs the wire without crushing it.

If you are running 0.040" (1.0mm) or 0.045" (1.2mm) wire, this is the roller you need. The V-groove design is essential for hard wires because it provides the traction needed to push the wire through the liner and gun cable, even when the cable is bent or long. Unlike knurled rollers that dig into the wire and create metal shavings (which eventually clog your liner), this smooth V-groove roller relies on precise fit and friction. This means cleaner liners, fewer birdnests, and a much smoother arc at the contact tip.

Swapping out your drive rolls is a quick maintenance task that pays off immediately. If you've noticed you have to crank down the tension knob just to get the wire to feed, your old rollers are likely worn out. Installing this fresh, hardened steel roller allows you to back off the tension, saving your drive motor and preventing wire deformation. It’s built tough to handle the daily grind of the shop, ensuring that when you pull the trigger, the wire feeds instantly and consistently.

Don't let a cheap or worn-out part ruin your welds. Keep a spare ESAB 0413546001 in your toolbox. It fits perfectly, installs in seconds, and ensures your premium ESAB machine performs exactly how it was designed to. Whether you are fabricating structural steel or doing precision stainless work, consistent wire feed is the secret to a professional-looking bead.