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K52008-1010 - Lincoln Electric Seam Tracker 250 10x10 System with APC Control

Packaging: 1 Per Ea
$87,603.16/EA $54,751.98/1 Per Ea only $54,751.98/EASave 37%

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OVERVIEW

Precision Automation for Heavy Fabrication

Take the strain out of long, repetitive welds with the Lincoln Electric Seam Tracker™ 250 10 x 10 System. If you are welding large beams, tanks, or pressure vessels, you know that maintaining perfect torch alignment over several feet—or meters—is physically demanding and prone to human error. This tactile seam tracking system acts as a steady hand that never tires, using a physical probe to trace the weld joint and automatically adjust the torch position vertically and horizontally. The result is a flawless weld bead, reduced operator fatigue, and a massive boost in productivity.

Everything You Need in One Package

The K52008-1010 is a "One-Pak" solution, meaning you don't have to hunt down individual cables or brackets. It comes complete with the heavy-duty CS250 cross slide, which offers 10 inches of travel in both vertical and horizontal directions. This 10x10 capacity is ideal for handling significant variations in fit-up or thermal distortion that occur during high-heat processes like Submerged Arc Welding. The package also includes the Advanced Programming Control (APC), which puts powerful automation logic at your fingertips without requiring a degree in robotics.

Smart Control for Tough Jobs

The APC controller isn't just a switch box; it's a smart interface that lets you save and recall up to 19 different weld schedules. This is perfect for shops that run multiple jobs or need to switch between longitudinal and circumferential welds quickly. You can set up time-based or position-based cycles to match your specific travel equipment. The system works with MIG, TIG, Flux-Cored, and Sub-Arc processes, making it a versatile asset for any heavy fabrication floor. By keeping the arc in the joint automatically, your operators can focus on monitoring the puddle and overall process quality rather than fighting with manual slides.

Built for the Shop Floor

Durability is key in welding automation. The Seam Tracker 250 is built to withstand the heat, dust, and electrical noise of industrial environments. The tactile probe is sensitive enough to detect small joint deviations but rugged enough to ride along rough plate edges. With the included 5-axis probe bracket and mounting kit, setup is straightforward, allowing you to get up and running quickly. Invest in consistency and quality with a system that pays for itself by virtually eliminating off-seam weld defects.

Additional Information
Brand:Lincoln Electric
Packaging Description:1 Per Ea
System Type:Tactile Seam Tracking System
Cross Slide Stroke:10 in x 10 in (254 mm x 254 mm)
Control Type:Advanced Programming Control (APC)
Compatible Processes:SAW, GMAW, FCAW, GTAW
Program Storage:Up to 19 Weld Sequences

INCLUDED

  • K52021-1 Advanced Programming Control (APC)
  • K52023-1 Advanced Process Pendant w/ 10 ft (3 m) Cable
  • K52033-1 Cable 4 ft (1.2 m)
  • K52030-1 Cable 10 ft (3 m)
  • K52014-1010 CS250 Cross Slide 10 x 10 (254 x 254)
  • K52019-1 Seam Sensor Assembly
  • KP52026-1 Five Axis Probe Bracket
  • KP52027-1 Weld Torch Mounting Kit
  • KP52029-1 Sensor Insulator
  • KP52028-1 Seam Sensor Tip PT012 1/8 in (3.2 mm)

APPLICATIONS

  • Pressure Vessel Manufacturing
  • Shipbuilding and Marine Repair
  • Structural Steel Fabrication
  • Pipe and Tube Mills
  • Heavy Equipment Manufacturing
  • Railcar Fabrication
  • Tank and Silo Welding
  • General Heavy Fabrication

FAQ

The One-Pak includes the APC Controller (K52021-1), Process Pendant (K52023-1), CS250 10x10 Cross Slide (K52014-1010), Seam Sensor Assembly, various cables (4ft and 10ft), a 5-axis probe bracket, torch mounting kit, sensor insulator, and a sensor tip.

The CS250 Cross Slide provided in this system has a stroke length of 10 inches (254 mm) for both the vertical and horizontal axes.

It is compatible with Submerged Arc Welding (SAW), Gas Metal Arc Welding (GMAW/MIG), Flux-Cored Arc Welding (FCAW), and Gas Tungsten Arc Welding (GTAW/TIG).

The APC allows for more sophisticated automation, including the ability to program entire weld cycles based on position or time and store up to 19 different weld sequence programs for quick recall.

No, the primary purpose of the Seam Tracker is to automatically adjust the torch position in real-time by using a tactile probe to follow the joint, eliminating the need for constant manual correction.

No, the packages are supplied unassembled, allowing for flexible installation configuration on your specific welding fixture or manipulator.

It is widely used in heavy fabrication industries such as shipbuilding, pressure vessel manufacturing, pipe mills, railcar fabrication, and heavy equipment production.

The tactile sensor tip physically rides in the weld joint ahead of the torch. Any deviation in the joint path moves the sensor, which signals the motorized cross slide to adjust the torch position accordingly.

CATALOGUE & SPEC SHEETS

Spec Sheet