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10271392 - Tweco SG200-25-3035 Spool Gun 200A 25ft

Packaging: pack of 1
$2,838.98/EA $1,787.02/pack of 1 only $1,787.02/EASave 37%

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OVERVIEW

Tweco SG200: The Professional's Choice for Aluminum MIG

Upgrade your welding capabilities with the Tweco SG200 Spool Gun, engineered specifically for high-performance Gas Metal Arc Welding (GMAW) of aluminum. Identified by SKU 1027-1392, this 200-amp air-cooled gun is a workhorse for fabricators requiring precision and reliability. The unit is designed to hold standard 4-inch wire spools (1lb or 2lb), feeding wire directly into the weld puddle with minimal resistance.

The SG200 stands out with its 25-foot cable length, providing the freedom to move around large workpieces such as truck beds or marine hulls. It comes factory-ready for .030" and .035" wires but can be easily adapted for .023" or .045" with optional kits. The heavy-duty contact tips and gas nozzles are standard Tweco consumables, ensuring that replacement parts are easy to find and affordable.

Precision control is at your fingertips with the handle-mounted wire speed dial. This feature is critical when welding aluminum, where heat input and travel speed must be managed carefully. The gun's robust design includes a protective clear cover for the wire spool and a comfortable grip that enhances stability during vertical and overhead welds. Compatible with a wide range of power sources (some may require a control box), the Tweco SG200 is the definitive tool for efficient aluminum fabrication.

Performance Features

  • High Duty Cycle: 60% at 200A allows for long welding runs.
  • Versatile Wire Compatibility: Handles aluminum, stainless, and mild steel wires.
  • Easy Maintenance: Uses standard Tweco 11 Series tips and nozzles.
Additional Information
Amperage:200
Packaging Description:1 Per Ea
Brand:Tweco
Cable Length:25 ft
Wire Diameter Capacity:0.030", 0.035", 0.023" (with kit)
Cooling Method:Air Cooled
Duty Cycle:60% @ 200A
Process Type:MIG (GMAW)
Spool Size Capacity:4 inch (1 lb or 2 lb)

INCLUDED

  • 1 x SG200 Spool Gun Assembly
  • 1 x 25 ft. Cable Lead
  • 1 x Contact Tip (.035")
  • 1 x Nozzle
  • 1 x Drive Roll Kit
  • 1 x Carrying Case (Select models only)
  • 1 x Owner's Manual

APPLICATIONS

  • Aluminum Boat Manufacturing and Repair
  • Trailer Fabrication
  • Automotive Customization
  • Sign Manufacturing
  • General Aluminum Fabrication
  • Field Repair and Maintenance

FAQ

The Tweco SG200 is rated at 200 Amps at a 60% duty cycle using CO2 gas.

It comes set up for .030" and .035" wire, but can handle .023" to .045" with the correct drive rolls and tips.

This specific model (1027-1392) comes with a 25-foot cable assembly.

Aluminum wire is soft and tends to buckle (bird-nest) in long liners. A spool gun feeds wire only a few inches, eliminating this problem.

It depends on your welding machine. Some machines have direct 8-pin connections for this gun; others require a separate control box.

Yes, there is a wire feed speed adjustment knob located on the handle for easy access.

It uses standard Tweco 11 Series contact tips and 21 Series nozzles.

Yes, while designed for aluminum, you can run mild steel or stainless steel wire spools through it as well.