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0700200092 - ESAB Teflon MIG Liner for Aluminum Wire .035-3/64 13ft

Packaging: pack of 1
$94.28/EA $41.16/pack of 1 only $41.16/EASave 56%

Usually ships within 3-5 business days

OVERVIEW

Smooth Aluminum Feeding Starts Here

If you have ever tried to weld aluminum with a standard steel MIG liner, you know the frustration of "bird-nesting." The soft aluminum wire catches, buckles, and tangles at the drive rolls, ruining your workflow and wasting expensive wire. The solution is simple: switch to the ESAB 0700200092 Teflon Liner. Designed specifically for the unique challenges of aluminum welding, this liner provides a slick, low-friction path for your wire to travel from the feeder to the contact tip.

This liner is sized perfectly for .035" and 3/64" wires, the go-to sizes for most aluminum repair and fabrication jobs. At 13 feet long, it is ready to install in standard 10ft, 12ft, or 4-meter MIG guns. Installation is straightforward: simply remove your old steel liner, insert the Teflon liner, and trim the excess at the front end of the torch. The difference in performance is immediate. You will experience a stable arc, consistent wire feed speeds, and a dramatic reduction in burn-backs and tangles.

Don't let equipment issues hold back your craftsmanship. Aluminum demands precision, and precision requires the right tools. By using a dedicated Teflon liner, you protect your soft wire from abrasion and contamination that steel liners can cause. Whether you are welding boat hulls, repairing trailers, or fabricating custom aluminum parts, this ESAB liner is the affordable upgrade that makes your MIG gun perform like a dedicated aluminum push-pull system.

Why Choose Teflon?

  • Zero Friction: Wire glides smoothly, reducing strain on the drive motor.
  • No Contamination: Prevents steel shavings from entering the weld pool.
  • Flexibility: Moves with the cable without kinking the wire.
Additional Information
Brand:ESAB
Packaging Description:1 Per Ea
Wire Diameter:.035", 3/64"
Length:13 ft
Material:Polytetrafluoroethylene (PTFE)
Application:Aluminum Welding
Compatible Process:MIG (GMAW)
Liner Type:Soft Wire Liner

INCLUDED

  • 1 x 13ft Teflon Liner (.035-3/64)
  • Installation instructions (if applicable)

APPLICATIONS

  • Aluminum MIG Welding
  • Stainless Steel Welding (optional for reduced friction)
  • Automotive Aluminum Repair
  • Marine Fabrication
  • Sign Manufacturing

FAQ

Aluminum wire is much softer than steel. A steel liner creates too much friction and can shave off small pieces of aluminum, causing clogs and bird-nesting. Teflon reduces friction significantly.

It is not recommended. Steel wire is abrasive and will wear out the soft Teflon material very quickly. Use a steel wound liner for steel wires.

This liner is designed for wire diameters between .035" (0.9mm) and 3/64" (1.2mm).

Install the liner into the gun and seat it fully at the back. At the front (nozzle end), mark the length according to your gun's manual (usually flush or slightly protruding) and cut with a sharp knife or liner cutter.

Yes, this is a genuine ESAB part, number 0700200092.

It is designed for ESAB guns but fits many Euro-style torches that accept standard liners. However, always check your specific torch manual for liner compatibility.

This SKU typically refers to the liner material itself. Some setups may require reusing the existing collet or purchasing a specific collet for Teflon liners depending on the torch model.

Change it whenever you notice increased resistance in wire feeding, erratic arc issues, or if the liner becomes kinked or clogged with aluminum dust.