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404162-004 - Tweco 120V Gas Solenoid Valve Replacement 404162-004

Packaging: pack of 1
$628.92/EA $387.50/pack of 1 only $387.50/EASave 38%

Usually ships within 3-5 business days

OVERVIEW

Restore Your Welder's Performance

Is your welder sputtering, creating porous welds, or leaking expensive shielding gas even when you aren't welding? The culprit is often a faulty gas solenoid valve. The Tweco 404162-004 Solenoid Valve (120V) is the genuine replacement part you need to get your machine running smoothly again. This valve acts as the gatekeeper for your shielding gas, opening precisely when you pull the trigger and closing tight when you stop, ensuring your weld pool is protected without wasting your supply.

Why Choose OEM?
When repairing your trusty welder, fit and reliability are everything. Generic valves might look similar, but they often require messy modifications to mount or wire correctly. This genuine Tweco/Thermal Arc part is designed to drop right into place on compatible machines. It operates on a standard 120V circuit, syncing perfectly with your welder's internal timing for pre-flow and post-flow settings. Don't risk your weld quality with a valve that sticks or fails prematurely.

Symptoms of a Bad Solenoid:

  • No Gas Flow: You pull the trigger, the wire feeds, but you get instant porosity and a erratic arc. The valve coil may be burnt out.
  • Gas Won't Stop: You hear gas hissing even after the machine's post-flow cycle should have ended. Debris may be stuck in the valve, or the spring has failed.
  • Inconsistent Flow: The valve opens intermittently, causing random weld defects.

Replacing your solenoid is a straightforward repair that can extend the life of your welder significantly. This 120V unit is built tough to handle the daily grind of a fabrication shop. Whether you are maintaining a fleet of machines or fixing up your personal rig, trust genuine Tweco parts to keep your arc stable and your welds clean.

Additional Information
Brand:Tweco
Voltage:120 V
Packaging Description:1 Per Ea
Product Type:Solenoid Valve
Application:Gas Flow Control, Welding Machine Repair
Compatible Brands:Thermal Arc, Tweco, ESAB

INCLUDED

  • 1 x 120V Solenoid Valve Assembly

APPLICATIONS

  • Replacement of faulty gas solenoids in Thermal Arc / Tweco welders
  • Repair of plasma cutter air/gas control systems (check voltage compatibility)
  • Restoring proper shielding gas flow in industrial power sources
  • Fixing gas leak issues caused by stuck-open valves

FAQ

This solenoid valve operates on 120V AC. Please verify your machine's control circuit voltage before ordering, as some machines use 24V or 48V valves.

Yes, this is a genuine OEM replacement part for Tweco and compatible Thermal Arc equipment, ensuring proper fit and performance.

Common symptoms include a lack of shielding gas at the torch (causing porosity), gas leaking continuously when the machine is idle, or the valve making a buzzing noise without opening.

While solenoid valves are sometimes used for water, this specific part number is typically designated for gas control. Consult your machine's manual to confirm the correct part number for water cooler applications.

Installation involves disconnecting the machine from power, removing the machine cover, disconnecting the gas lines and electrical leads from the old valve, and installing the new one in reverse order. Ensure all gas connections are leak-tested.

No, it is specific to machines designed for this form factor and 120V operation, primarily within the Thermal Arc / Tweco product lines. Check your parts manual for SKU 404162-004.

Typically, the valve is supplied as the solenoid assembly itself. You may need to transfer existing fittings from your old valve or purchase new ones if the threads differ, though OEM replacements usually match the original plumbing.

If your tank is open and the regulator is set, a failure of the solenoid valve to open is a common cause. This can be due to a bad coil in the valve or a control board issue not sending voltage to the valve.