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0700200182 - ESAB Wire Feeder Wear Insert Guide 0.8-1.6mm

Packaging: pack of 5
$120.73/EA $368.85/pack of 5 only $73.77/EASave 39%

Usually ships within 3-5 business days

OVERVIEW

Optimize Your Wire Feeder Performance

The ESAB Wear Insert (Part No. 0700200182) is an essential replacement part for professional welders utilizing ESAB wire feed units. This guide is specifically calibrated for wire sizes between 0.8mm and 1.6mm, covering the most common applications from light-gauge sheet metal work to heavy structural welding. The insert serves as a low-friction conduit, aligning the wire perfectly with the drive rolls to maximize traction and minimize deformation.

Over time, the constant friction of moving wire can groove or widen the bore of the guide, leading to play in the wire path. This misalignment often manifests as unstable arc starts or inconsistent wire stick-out. Replacing the wear insert is a simple yet effective maintenance step that can dramatically improve weld consistency. This OEM part is manufactured to strict tolerances, ensuring that the wire is supported correctly as it enters or exits the drive mechanism.

Designed for durability, the 0700200182 insert resists the abrasive nature of welding wires, including steel, stainless steel, and aluminum. It is a vital component for preventing "shavings"—small metal particles that can clog liners and guns—by ensuring the wire enters the liner cleanly. Keep your ESAB equipment running at peak performance by integrating regular inspection and replacement of wear inserts into your maintenance schedule.

Technical Highlights

  • Wire Range: 0.030" - 1/16" (0.8mm - 1.6mm)
  • Function: Aligns wire for smooth feeding and reduced drag.
  • Installation: Drop-in replacement for worn guides.
Additional Information
Brand:ESAB
Packaging Description:1 Per Ea
Compatible Wire Diameter:0.030" (0.8mm), 0.035" (0.9mm), 0.045" (1.2mm), 0.052" (1.4mm), 1/16" (1.6mm)
Part Type:Wear Insert, Wire Guide
Material:Hardened Plastic/Composite

INCLUDED

  • 1 x ESAB Wear Insert (0.8mm - 1.6mm)

APPLICATIONS

  • MIG/MAG Welding (GMAW)
  • Flux Cored Arc Welding (FCAW)
  • General Fabrication
  • Automotive Repair
  • Structural Steel Welding

FAQ

This insert is designed for wire diameters from 0.8mm (0.030") up to 1.6mm (1/16").

It is typically installed as an inlet or intermediate guide within the wire drive assembly to direct the wire into or out of the drive rolls.

Replace the insert if you notice deep grooves, excessive wear, or if the wire has too much play, causing feeding issues.

Yes, this is a genuine ESAB OEM part, number 0700200182.

Yes, as long as the wire diameter falls within the 0.8mm to 1.6mm range, though specific Teflon guides are sometimes preferred for soft aluminum to prevent shaving.

Yes, a properly sized and unworn guide insert supports the wire and reduces the gap where the wire could buckle, minimizing bird-nesting.