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0449358882 - ESAB Wire Straightening Unit for Wire Feeders

Packaging: pack of 1
$7,104.01/EA $4,405.24/pack of 1 only $4,405.24/EASave 38%

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OVERVIEW

Smoother Feeding for Better Welds

As a welder, you know that fighting with your wire feeder is one of the most frustrating parts of the job. If your wire has a strong cast (curvature) or helix (twist) coming off the spool, it drags inside the liner, wears out your contact tips unevenly, and wanders when it comes out of the gun. The ESAB 0449358882 Wire Straightener is the solution to these headaches. Designed to mount onto your ESAB wire feeder, this tool takes the fight out of the wire before it even reaches the drive rolls.

Think of this straightener as the first line of defense for your arc stability. By running the wire through a set of rollers, it physically removes the bend that the wire developed while sitting on the spool. The result? The wire glides through your torch liner with way less friction. This means your feed motor doesn't have to work as hard, and you get a much more consistent wire speed. Consistent speed equals a consistent arc, which makes laying down a perfect bead—whether you are doing MIG or Sub-Arc—much easier.

One of the biggest benefits you'll notice immediately is better targeting. When wire is straight, it aims exactly where you point the nozzle. You won't have to compensate for the wire curling left or right as it exits the tip. This is especially helpful when welding in tight joints or when you need precise placement. Plus, because the wire isn't scraping hard against one side of the contact tip, your tips last longer, saving you from having to stop and swap consumables in the middle of a critical pass.

This unit is built tough, just like the rest of your ESAB gear. It allows for adjustment, so you can dial in just the right amount of pressure depending on the thickness and type of wire you are running. Whether you are pushing heavy flux-cored wire or standard solid wire, adding the 0449358882 Wire Straightener to your setup is a simple upgrade that pays off in smoother operation and less downtime clearing birdnests or fixing feed issues.

Additional Information
Brand:ESAB
Product Type:Wire Straightener
Compatible Brand/Model:ESAB Wire Feeders
Application:Wire Feeding, MIG/MAG, Submerged Arc
Packaging Description:pack of 1

INCLUDED

  • 1 x Wire Straightener Assembly
  • Mounting Hardware (if applicable)

APPLICATIONS

  • Heavy-duty MIG/MAG welding
  • Submerged Arc Welding (SAW)
  • Automated and Robotic welding cells
  • Long-distance wire feeding setups
  • Structural steel fabrication

FAQ

Its primary purpose is to remove the natural cast (curve) and helix (twist) from welding wire as it comes off the spool, ensuring it feeds straight through the system.

In automation, precise wire placement is critical. A straightener ensures the wire exits the contact tip at a consistent angle, preventing weld defects caused by wire wandering.

Yes, wire straighteners typically feature adjustable pressure mechanisms to accommodate different wire diameters and stiffness levels.

Yes, it can be used with flux-cored wires, but care must be taken not to apply excessive pressure that could deform the tubular wire.

Yes, the 0449358882 is a genuine ESAB component designed for compatibility with ESAB wire feeding equipment.

By straightening the wire, it passes through the contact tip more centrally, reducing the friction and 'keyholing' wear caused by curved wire dragging against the tip bore.

Yes, by reducing friction in the liner and ensuring smooth entry into the drive rolls (if placed prior), it significantly reduces the drag that causes birdnesting.

It is designed for specific ESAB wire feeders and process controllers. Please check your equipment's parts manual for the specific part number 0449358882.